TURKEY SIGNALS A PRACTICAL GUIDE TO TURKEY FOCUSED MANAGEMENT Credits Turkey Signals Publisher Roodbont Publishers B.V. Editorial team Edward Mailyan (main author) Ton van Schie (co-author) Marc Heijmans Cliff Nixey Nico Buddiger Ronald Günther Hafez Mohamed Hafez Jolanda Holleman Final editing Saul Gallagher, Christel Lubbers Layout Studio Hiddink Illustrations Trudy Michels, Jolanda Hiddink, Dick Rietveld, Marinette Hoogendoorn Photographs Edward Mailyan (532 photographs) Marcel Berendsen (127 photographs) And: Kseniya Ageeva (23bl), Marcin Andrzejewski (171br), Vladimir Arkhipov (37mr, 40tl, 40tr), John James Audubon (6), Klaus-Peter Behr (190bl, 190 br), Andrey Chaikovskiy (28br), Roger Culos (8l), Dreamstime, John Anderson (51tl), Dreamstime, Mikelane45 (51mr), Dreamstime, Tenrook (50b), Dreamstime, Wouter Tolenaars (70), Sergey Didenko (96bl, 100mr, 154bl), Big Dutchman (74t, 76m), Borregaard LignoTech (92r), Anton Filinov (13br, 67br), Frantumix company (86ml, 87t), GD (195b), Grendelkhan (22br), Ronald Günther (25tl, 25ml, 99b, 102t, 107m, 118bm, 131tl, 141br, 141tl, 141tr, 143br, 143bm, 144tr, 147br, 150ml, 173, 180b, 185tl, 191tl, 191ml, 191bl), Marc Heijmans (151br, 171bl, 171mr), Hendrix Genetics (36br, 113bl), Hafez Mohamed Hafez (30r), Huvepharma (21, 167ml, 167bl, 167br), Chris Ilinka (31bl, 31br, 31tr)), Maxim Karchev (138bl, 138br), Koechner Manufacturing Company (134mr0, Bogdan Kostromin (40mr, 40mm), Louis Bolk Instituut (17t), Jesús Carrizo Martín (65bl, 65 br), Marleen van der Most (129tl, 170t), Evgeniy Nedorostkov (28tl), Nova-Tech Engineering (43mr, 43ml), Vladimir Nikitin (107tr, 107tl, 115ml), Frédéric Pradelle (85r), Sergei Primakov (7bl), Henk Rodenboog (112tr), Roxell (3, 88, 110br), Alexey Sklyar (108tl), Andrey Stabrov (102m, 102b, 103l), Wim Tondeur (157mr, 159tr, 159br, 159b), Sergey Trofimov (154br), Van Eck Bedrijfshygiëne B.V. (46), Vasiliy Zyulkin (80bl, 80tr, 190mr), WATT Global Media (9) b = bottom, m = middle, t = top, l = left, r = right With thanks to Marcin Andrzejewski, Arun Kumar Bahl, Klaus-Peter Behr, James Bentley, Siegbert Bullermann, Jesus Carrizo, Steven Clark, Uwe Cramer, Robert Dean Evans, Maarten de Gussem, Jalal Haddad, Hafez Mohamed Hafez, Jo Hanssen, Paul van Hoof, Imre HorvathPapp, Chris Ilinka, Dennis van Ingen, Bert Janssen, Jim Kraft, Wim van Lanen, Stephen Lister, Yury Lyashenko, Aaron Madsen, Ron Meijerhof, Marleen van der Most, Carlo Norci, Frédéric Pradelle, Henk Rodenboog, Jo Sijbers, Alexey Sklyar, Marcel Stolzenberg, Monita Verreecken, Albert Vink and the following companies: Management and production team of DAMATE, Turkey hatchery Hendrix Genetics and turkey farms Fam. Coumans, Fam. Geraets, Fam. Jenniskens, Fam. Kicken, Fam. van Meijl and Fam. Zeelen. Roodbont Publishers B.V. P.O. Box 4103 7200 BC Zutphen The Netherlands T (0575) 54 56 88 E info@roodbont.com I www.roodbont.com © Roodbont Publishers B.V., 2019 Turkey Signals is an edition in the Poultry Signals® series. ISBN 978-90-8740-262-4 No part of this publication may be reproduced and/or published in print, photocopy or any other means whatsoever without the prior written permission of the publisher. Authors and the publisher have composed the contents of this publication with great care and to the best of their knowledge. However, the authors and the publisher shall accept no liability due to damage of any nature whatsoever, resulting from actions and/or decisions based on the information provided. The publisher has tried to trace the copyright holders of all the image material. When a source has remained unmentioned, holders of rights may contact the publisher. For more information please check www.turkeysignals.com About the author Edward Mailyan graduated from the Veterinary Department of the Agricultural Faculty of the Peoples’ Friendship University of Russia in 1998. The following two years he worked in the Falcon Hospital in Qatar and received his PhD degree in raptor medicine in 2001. Edward started his poultry career as a veterinarian-microbiologist at Golitsynskaya Poultry Farm. In the years after he worked as head of the Poultry Veterinary Service of AgroIndustrial Complex Mikhailovskiy. In 2005 he joined Trouw Nutrition International as Senior Poultry Specialist and later as Deputy Technical Director. Since 2015 he is the Director of Live Turkey Production at Damate Group. He contributed to the Russian editions of several titles in the Poultry Signals series as a translator and editor. Contents 1. Turkey history and market 6 Rodent control 51 Turkey meat 7 Rodent prevention and eradication 52 Global trends 8 Insect control 53 Wild turkey and heritage turkeys 9 Bird control 54 Breeding programs 10 Cleaning and disinfection program 55 Turkey Signals 11 Cleaning the house 56 Signal turkeys 12 Drying the house 57 Farm blindness 13 5. Turkey house climate 58 2. The turkey 14 Microclimate 59 Anatomy 15 Floor temperature 60 Skeleton 15 Air temperature 60 The digestive tract 16 Relative humidity 61 Gut development 17 Comfortable climate 62 Plumage 18 Air quality 62 Rate of feathering 19 Ventilation system choice 65 Turkey physiology 20 Minimum ventilation 66 Senses 21 Airtight and well insulated houses 66 Natural behavior 22 Negative pressure is the key 68 Turkey curiosity 23 Air velocity and trajectory 69 Eating behavior 24 Possible air distribution scenarios 70 Walking behavior 24 Interaction of temperature, RH and air velocity 71 Roosting behavior 24 Inlets 71 Dust bathing, sunning and preening 25 Heating systems 73 Handling turkeys 26 Indirect heaters (boilers) 74 Bird handling procedures 27 Jet heaters 75 Stampeding (piling up) 28 Cooling system 76 Commercial production systems 29 Lighting 77 Stocking density 30 Alternative systems 31 6. Litter management 78 Litter storage 79 3. Hatchery and day-old poults 32 Litter on concrete floors 80 Egg transport and storage 33 Litter materials 81 Setting 34 Wood shavings 82 Candling and breakout 35 Straw 83 Hatching 36 Litter quality 84 Hatched poults harvesting 37 Litter management 85 Poult quality 38 Litter management during rearing 86 Abnormalities 40 Litter management in grow-out 87 Sexing 41 Beak treatment 42 7. Feed and water 88 Claw treatment 43 Phase feeding 88 Snood treatment 44 Adjusting the feeding program 89 Poult delivery 45 Transition from crumb to pellet 90 Feed structure 91 4. Biosecurity for profit 46 Segregation: nutrients separate 92 Farm location 47 Turkey target weight and recovery 93 Farm entrance 48 Whole wheat 94 Equipment and materials 49 Feed safety 95 Vermin 50 Mycotoxins 96 Mold/mycotoxin risks on-farm 97 Temperature during grow-out 142 Nutritional disorders 98 Consequences of poor litter quality 143 Grit 99 Water in grow-out 145 Water 100 Feeding in grow-out 146 Water quality characteristics 101 Behavior in grow-out 147 Biofilm development 102 Dealing with male aggression 149 Water sanitation: key for flock health 103 Preventing pecking – enrichment 150 Adding sanitizers 104 Hens in grow-out: fat deposition 151 Flushing 104 Preparing for slaughter: feed withdrawal 152 Water quality testing 105 Careful catching and loading 153 Loading and transport 154 8. Brooding period 106 Arrival at the slaughterhouse 155 Heaters/brooders 107 Slaughter report information 156 Floor temperature 108 Preparing the bedding/litter 109 11. Gut health 160 Feeder and drinker requirements 110 Signals from droppings 161 Feed availability 110 Cecal function 161 Drinkers 111 Abnormal droppings 162 Pendulum drinkers with float ball 112 Abnormal cecal droppings 163 Poult transport 113 Stomach content 163 Culling day-old poults 114 Gut examination 164 Poult placement 115 Infectious causes of wet droppings 165 Flip-overs 116 Coccidiosis 166 Recovery/sanitary pen 117 Characteristics of Eimeria species 167 Maintaining an optimal climate 118 Anticoccidial programs 168 Supplementary feeders 119 Coccidiosis vaccination 169 Management – the first week 120 Histomonosis (Blackhead) 170 Litter quality during the first week 121 Hemorrhagic enteritis (HE) 171 Necrotic enteritis (NE) 172 Other gut infections 173 9. Rearing period (weeks 2-5) 122 Feeder management 124 Keep feeders clean 125 12. Health and disease 174 Prevention of manure in feeders 126 Diagnosis 176 Prevent water spillage 127 Classification of diseases 177 Clean and cool water 128 Leg problems 177 Protect equipment 129 Respiratory problems 181 Protect climate sensors 130 Sudden death and infectious diseases with high mortality 185 Pecking 131 Transfer from brooding to grow-out 132 13. Vaccination 188 Preparing for transfer 133 Timing 189 Examples of loading/transferring equipment 134 Injection in the hatchery 190 Loading and unloading 135 Injection in the turkey house 191 Eye/nose drop vaccination 192 10. Grow-out (week 5 to slaughter) 136 Spray vaccination 193 Flock management 136 Spray vaccination in the hatchery 195 Monitoring growth and development 137 Drinking water vaccination 196 Sexing errors 138 Water vaccination and behavior 197 Bird inspection 139 Animals for potential culling 140 Index 198 Euthanasia 141 CHAPTER 1 Turkey history and market John James Audubon, around 1830. Turkeys are grown commercially in most parts of the world and new turkey operations are being introduced to countries without an established industry. The turkey (Meleagris gallopavo) was originally domesticated by the indigenous peoples of North America. The wild turkey contains 5 sub-species. Its territory included all of Mexico, except the extreme southern and western parts, and all over the United States, south of the Great Lakes and from the Atlantic coast west to Arizona. The wild turkey is a poor flyer but it can run very fast and once airborne, can soar for long distances. Settlers in North America consequently found them quite easy to shoot and decimated entire flocks. By 1900, only small populations of the once numerous flocks still existed. The domestication of the modern turkey owes much to European influence. It is thought that the first turkeys were brought to Europe by Spanish explorers early in the 16th century. A Yorkshireman, William Strickland, introduced the domesticated turkey to England. They soon 6 became the favored meat of royalty and nobility. The domesticated European turkey recrossed the Atlantic with the early European settlers. A further significant importation was that of a broad breasted strain brought in from England during the 1920’s. The North American turkey industry proceeded to develop much faster than that of Europe, which suffered shortages of feedstuffs during and after the Second World War. Since the 1960’s, there has been an interchange of genetic material and the genetic stock is now very similar on both sides of the Atlantic. Turke y S i gnal s Turkey meat The turkey can be grown and killed at a range of ages from 10 to 26 weeks resulting in a wide range of oven ready weights from 3-20 kg (7-44 lb). The breeds used for lower weights have very good breast conformation and have a smaller frame. For the heavier weights, faster growing, later maturing breeds are used. Heavy hens are killed at 15-16 weeks and toms at 20-21 weeks. The turkey is used as a festive meat in some countries. In the USA it is the main meat at Thanksgiving time. In the UK it is the meat of choice for Christmas. Because the breast meat is the most popular part of the turkey, a trade has developed in ‘turkey crowns’. A crown is the breast meat still attached to the breast bone. White meat (breast) is generally the most expensive part of the turkey carcass, though there are markets where red meat (thighs and drums) is the preferred cut (e.g. Israel, Turkey and Mexico). In the UK a specialty market exists at Christmas where the turkey is not eviscerated directly after killing but ‘hangs’ for a week or so similar to the technique used with game birds. This process supposedly makes the meat more tender and increases the flavor. There is no religious taboo about turkey meat. In countries which do not normally eat pork meat, and where beef is very expensive, the turkey can be marketed heavy enough to produce joints which replicate those seen in beef and pork e.g. steaks, chops, mince and sausages. It is also seen as an alternative to the ever popular chicken. Turkey is included in the Top 10 foods which promote and maintain ocular health due to its rich zinc content and the B-vitamin niacin; this combination is known to combat cataracts. President Harry S. Truman receiving a Thanksgiving turkey outside the White House. 1. Tur k e y h i s t o r y a n d market Turkey meat production compared to other species Parameter Chicken Turkey Hens Turkey Toms Pork Beef Slaughter age, days 36 105 140 173 540 FCR 1.68 2.55 2.53 2.87 7.60 Daily gain, g (oz) 67 (2) 100 (4) 150 (5) 584 (21) 760 (27) Carcass yield, % 74.0 74.4 76.0 71.0 48.0 Greenhouse gas emissions, kg CO2/kg 4.4 4.2 4.5 12.1 27.0 Source: AGRIFOOD Strategies, 2015; Newcastle University, 2014 The turkey and Thanksgiving Thanksgiving is celebrated on the fourth Thursday of November in the United States. It originated as a harvest festival. For over 50 years, the National Turkey Federation has presented the President of the U.S. with a live turkey and two dressed turkeys in celebration of Thanksgiving. Harry Truman was the first president to receive this honor in 1947. Each year, the live turkey is ‘pardoned’ by the president. 7 Global trends Emerging markets In the Middle East the demand for turkey products is increasing. Paired with a strong economy this means that prices are good and the industry is slowly growing. South-East Asia has tremendous potential, being 44% of the World’s population. Even a moderate increase of market share will trigger a significant boost of import volume. In these areas, turkey meat fits perfectly with the local tastes and cooking traditions, however, the low average income of the population still restrains an increase in consumption growth as seen in other markets. In some Chinese provinces there is a strong and growing demand for smoked shanks and wings, and the Indian market, with its ban on beef and otherwise limited pork consumption, is a market with huge future potential. The global demand for turkey meat has significant potential for growth. The current global turkey meat production of 5.6 million MT/year makes up only 5.2% of total poultry meat production. Historically the bulk of turkey production is located in two regions: North America (USA, Canada) and Europe. However, growing markets are increasingly becoming players; the most impressive growth has been seen in Russia and Spain. Over the last ten years production in Russia increased almost tenfold. This has raised them from the 9th to 6th position in the global turkey producers list. Consumption in Russia has increased from 0.4 kg to 1.7 kg (14 oz to 4 lb) per capita and is forecasted to reach 4 kg (9 lb) by 2026. The consumption in North America has been stable for several years at 7.7 to 8.0 kg (17 to 18 lb) per capita. The growth of turkey meat consumption is mainly due to: • Historical use of whole turkeys as a holiday meal in countries with highly developed economies. • Use of turkey meat in sausages, ham and delicacy products for retail and food services. • The increasing competitiveness of turkey, pricewise, compared to beef and pork. • Growth of the Muslim population in countries with an otherwise high pork consumption. • Increasing demand among the middle class for healthy products with low fat/high protein content. Turkey Chicken 110 eggs per year 325 eggs per year Turkey eggs are full of nutrients and used to be a menu staple in North America. When Europeans brought turkeys back from America in the 16th century, turkey eggs became popular to eat. They are rarely consumed now, mainly because they are too expensive to produce compared to chicken eggs: it takes seven months for a turkey to start laying and she will only produce 110 eggs in one lay cycle (26 weeks of production). Country 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017 2018 2650 1 USA 2834 2569 2560 2627 2707 2633 2611 2552 2713 2728 2 Germany 436 438 478 467 464 458 469 465 487 465 468 3 Poland 100 100 100 100 129 129 145 162 179 332 380 4 France 449 419 405 398 387 340 378 353 393 330 340 5 Italy 311 305 298 309 322 311 310 313 332 308 290 6 Russia 29 32 48 56 78 98 109 150 226 231 271 7 Spain 25 26 129 149 174 157 159 171 193 221 232 8 Brazil 465 466 337 305 442 364 372 327 367 390 181 9 Canada 180 166 158 159 161 168 168 171 183 171 168 10 UK 135 157 162 171 196 187 172 181 169 171 157 The USA is the largest producer of turkey meat in the world. 8 Turke y S i gnal s Source: AGRIFOOD Strategies Global turkey meat production, 2008-2018 (thousands of MT/year) Wild turkey and heritage turkeys The wild turkey (M. gallopavo) is indigenous to much of the eastern and southwestern US, northern Mexico, and southeastern Canada. The ocellated turkey (Agriocharis ocellata or Meleagris ocellata) is considerably different in size and coloration and thought to be a completely separate species. It is native to the Yucatán peninsula of Mexico. The ocellated turkey is more resistant to domestication than the gallopavo subspecies, but nevertheless Spanish explorers noted that it was among the turkeys kept in pens by the Aztecs. It is now rare in the wild but can be seen in some zoos around the world. Feather color Various sub-species of M. gallopavo carry different feather genes. The inheritance of feather color is a complicated subject. In the past, varieties of turkey were created, distinguished mainly by feather color. Examples are Bronze, Norfolk Black, Bourbon Red, Slate and Buff. These and other varieties are being maintained by enthusiasts in both North America and Europe, particularly the UK. Exhibition competitions are held at agricultural events and specialist poultry shows. The original domesticated turkeys were colored bronze, the dominant feather color being black, with the tips of the feathers overlaid with iridescent red-green bronzing and some feathers having terminal edging and barring in white. Because of the difficulty in removing all the small developing black feathers, which then spoiled the appearance of the carcass, the white feathered turkey now completely dominates the industrial market. However, alternative premium markets have been developed using black or bronze feathered birds, using the colored feathers to identify them as having a traditional farm produced background. A heritage turkey retains historic characteristics that are often no longer present in commercial turkeys. There is a lot of interest in heritage turkeys. More than ten different turkey breeds are classified as heritage turkeys, including the Auburn, Buff, Black, Bourbon Red, Narragansett, Royal Palm, Slate, Standard Bronze, and Midget White. These breeds are defined and recognized by the American Poultry Association in the Standard of Perfection. Heritage turkeys are said to be richer in flavor than the commercial breeds, but of course have a much slower growth rate. Painters: A.O. Schilling: White Holland (1927), Black (1937), Broad Breasted Bronze (1943). L.A. Stahmer: Bourbon Red (year unknown), Narragansett (1930). Narragansett 1. Tur k e y h i s t o r y a n d market Black Bourbon Red White Holland Broad Breasted Bronze Source: WATT Global Media Heritage turkeys 9 Breeding programs After World War II, breeding companies aimed to develop bigger, more fertile and faster-growing turkeys. They were successful, perhaps too much so, as by the 1950’s, turkeys were becoming so big that the birds were having problems mating. The first response was to build little saddles for the hens. Eventually, artificial insemination techniques were developed. Without artificial insemination the modern turkey industry would be non-existent. The current breeding programs are based around breeding specialized lines selected for reproduction to provide the parent hens. These are then crossed with toms from lines which have been selected mainly for growth rate and breast conformation. In all lines, fitness, robustness and mobility are key traits for improvement because it is important for the birds to survive a full breeding season. The relative selection pressure on reproduction or growth rate differs for the various market segments that commercial turkeys are designed for. Female domestic turkeys are referred to as hens, and the chicks are called poults or turkeylings. In the United States, the males are referred to as toms or gobblers, while in the United Kingdom and Ireland, males are stags. In this book the terms hens, toms and poults are mainly used. The future of turkey breeding In evolutionary terms, the turkey is recently domesticated. Breeding programs have only been in existence for less than 100 years. With the new techniques now available, progress in reducing the cost of production should continue at a faster pace than will be achieved with other meat producing animals. Turkey meat consumption should therefore be expected to increase around the world in future years. Genomics in turkey selection The turkey genome project published the sequence of a hen named Nici in 2010. The turkey was the fifth farm animal to have its genome sequenced, following the pig, cow, sheep, and chicken. In a joint project between both turkey breeding companies and several universities and research institutes, over 5 million differences on the genome were identified between different individual turkeys. Breeding companies have implemented technology within their breeding programs to use a subset of these differences to quantify variation between breeder candidates and identify the turkeys with the best genetics in the most accurate way. This technology is used to improve traditional quantitative traits (e.g. body weight and feed conversion), but also allows implementation of difficult to measure or new selection traits (welfare, meat quality, behavior, robustness, disease resistance etc.) in the genetics program. ♂ ♀ 1 day 1 week ♂ 50 g/2 oz ♂ 180 g/7 oz ♀ 50 g/2 oz ♀ 170 g/6 oz 10 3 weeks 5 weeks 7 weeks 9 weeks 11 weeks ♂ 750 g/25 oz ♀ 650 g/23 oz ♂ 2 kg/4 lb ♀ 1.5 kg/3 lb ♂ 4 kg/9 lb ♀ 3 kg/7 lb ♂ 6 kg/14 lb ♀ 5 kg/11 lb ♂ 9 kg/20 lb ♀ 7 kg/15 lb Turkey signals tions without distractions. The more active you are in the turkey house the more you disrupt the birds’ behavior, causing relevant signals to be lost. Make sure you pay attention to all the birds and all areas of the house. The sickly bird you overlook in the corner may be the clue to a disaster you could have avoided. Your turkeys will tell you a great many things through the signals they send out in both their behavior and physical characteristics. This is precisely what Turkey Signals is all about. You want to identify irregularities as soon as possible in order to mitigate further problems, and where you can, recover from such issues. Turkey Signals is not a textbook full of tables, standards and guidelines. The main aim of this book is to attune you to the signals your birds are providing. There are two important things to remember: the turkey is always right, and the only one who can make decisions is yourself. This book is just an aid and everyone who has worked on it hopes that it will benefit your birds and help you understand what they are telling you. The book follows the operations on a turkey farm. You’ll pick up a lot of signals during the daily routine of feeding, removing dead and abnormal birds, and adding extra litter. But make sure you also leave some time to complete some inspec- Look-Think-Act The red thread running through this book is ‘look, think, act’. Often turkey farmers are so involved in their business that they can’t see the forest for the trees. Open your mind to new things, be critical, and don’t be afraid to change your plans! In short, keep asking yourself: Is what I’m seeing normal or should it be different? Ask the following questions about everything you see: 1. What am I seeing, hearing, smelling, or feeling? What is my flock signaling? 2. Why is this happening? Is there an explanation? 3. What should I do? Can it wait or should I take immediate action? ♂ ♂ ♂ ♀ ♀ 13 weeks 15 weeks 17 weeks 19 weeks 21 weeks ♂ 12 kg/26 lb ♀ 9 kg/20 lb ♂ 14 kg/31 lb ♀ 10 kg/22 lb ♂ 17 kg/37 lb ♀ 12 kg/26 lb 20 kg/44 lb 23 kg/51 lb 11 Signal turkeys There will always be some vulnerable birds in a flock. They will be the first to suffer from disease, lack of water or other shortcomings. These are the signal birds, they are the first ones to tell you that something is wrong; pay attention to them, and you will be peering into your flock’s future. Signal birds will also tell you if an infection is looming; catch them early and you can save yourself a lot of hardship. Always walk quietly without scaring the birds. Weak and sick birds often gather in corners of the house. Risk areas In every turkey house there are areas where you can expect problems. Places you know could pose a risk should be a permanent part of your daily inspections. Make improvements if there is something you can do to mitigate these risks. Examples of such places are corners, draughty areas, the litter under the drinkers and feeders, and so on. Critical times There are certain times of the day, season or cycle that can be particularly risky. Feeding time is an example: are the feeders and the weigh scales working properly? But critical times can also be longer periods of time. Winter is a critical time as it is more difficult to keep the climate in the house and the litter in optimal condition. Moisture is harder to remove, leading to a whole host of issues. In the summer, heat stress lies in waiting. Be vigilant and you can beat the conditions. LOOK-THINK-ACT What happened to this bird? Sometimes you see something that you can’t easily explain. In this case a ruptured air sac in the body resulted in the air moving to other places under the skin. You can separate the bird, carefully puncture the skin with a needle and push the air out. If the bird is developing well - there is nothing wrong with keeping it in the flock till slaughter. If it is weak and retarded - cull it. 12 Turke y S i gnal s Farm blindness You can only recognize an irregularity if you know what is normal. You will learn what is normal by observing as often and as objectively as possible. But be aware of the dangers of farm blindness! Farm blindness is when you see the situation on your own farm as the norm; limit farm blindness by talking to colleagues and advisors, and by visiting other turkey premises. How to observe turkeys in a structured way 1. Listen to the sounds inside the house before entering. 2. Smell the air in the house. 3. Watch the flock’s behavior, no matter what you are doing in the turkey house. 4. Dedicate some time every day for observation only. 5. Look at the whole flock, at the individual turkeys, and then back to the flock as a whole. 6. Have a walk routine. Start along the right wall, then return past feed line or drinkers, then return along another feed line and then back up the other wall of the house. 7. Pay particular attention to the appearance of droppings. 8. Look at different times and in different circumstances. 9. At regular intervals, stand still and get down to bird level. 10. Identify critical times, susceptible birds and risk areas. 11. Do not spend too much time in each location inside the house - avoid birds overcrowding around you. Use all your senses If you only look out for technical aspects (growth, feed and water consumption, etc.), you may miss other important signals from the turkeys and their living environment. Always use all your senses. Even before you enter the turkey house, you can hear if the birds sound different. When you go in, you’ll smell whether the climate in the house is OK or if there is a problem with the manure or the ventilation. Use your eyes and ears to see and hear how active the birds are and whether they are reacting less or differently to your arrival than usual. Also, use your senses to observe the temperature or presence of draft in the house. Every irregularity needs to be attended to. Signs humans can’t see Aids such as an infrared camera show what the human eye can’t see. This roof is not properly insulated. The blue parts are cold. Result: condensation forms, possibly dripping down onto the floor. Limit farm blindness by talking to colleagues and advisors. 1. Tur k e y h i s t o r y a n d market 13 CHAPTER 2 The turkey A turkey is not a BIG chicken. Chickens and turkeys display fundamental differences and these predetermine the way they are fed and raised. If you have poultry farming experience and think you can simply switch from broilers to turkeys – then that’s a worrying delusion! You will be surprised how different these species are, how much more attention and care turkeys require, and how stress susceptible and unpredictable they can sometimes be. The turkey has many characteristics that distinguish it from other fowl. The unmistakable snood, caruncles, head coloring and beard truly set it apart. As the turkey gets older and heavier the costs incurred increase. Therefore the economic risk of turkey farming towards the end of the production period increases. Understanding the turkey and its characteristics is important in order to know how to deal with them. The snood is the most obvious difference between a turkey poult and broiler chick. 14 Turke y S i gnal s 11 Anatomy 1 9 12 10 2 25 13 24 3 23 22 4 21 5 20 14 15 6 16 17 8 7 18 1. 2. 3. 4. 5. 6. 7. 8. 9. Skeleton 1 2 9 4 3 Head crown Eye Snood (dewbill) Wattle (dewlap) Minor caruncles Beard Spur Shank Neck 19 10. Major caruncles 11. Tail 12. Nostril 13. Beak 14. Breast 15. Keel 16. Hock joint 17. Toe 18. Toenail 19. Foot 20. Saddle 21. Wingbow 22. Back 23. Shoulder 24. Cape 25. Ear 10 5 8 11 7 23 6 22 12 21 20 14 15 17 18 2. Th e t u r k e y 13 16 19 1. Cranium 2. Eye socket 3. Nasal captivity 4. Nostrils 5. Cervical vertebrae 6. Thoracic vertebrae 7. Elbow 8. Radius 9. Metacarpus 10. Ulna 11. Humerus 12. Pelvis 13. Tailbone 14. Ischium 15. Pubis 16. Femur 17. Tibiotarsus (Tibia+Fibula) 18. Tarsometatarsus 19. Knee joint 20. Sternum 21. Clavicle 22. Coracoid 23. Scapula 15 The digestive tract The roughage that the turkey eats is processed mechanically (gizzard) and chemically (proventriculus/small intestine) in the digestive system to break it down into small components. Unique to birds is the antiperistaltic action of the intestine. The antiperistalsis or duodenal reflux action of the poultry digestive system improves digestion. Gastrointestinal contractions (motility) move ingesta through the gastrointestinal tract, reduce the size of swallowed feed components and mix ingesta with digestive secretions (enzymes, Beak and oral cavity Saliva in the oral cavity contains enzymes that trigger digestion and helps the feed travel onwards. Esophagus A flexible tube from the mouth to the gastrointestinal system. acids). The amount and type of motility stimulated by feed in the intestine varies depending upon the type of nutrients ingested. Thus, individual nutrients can have a major effect on gastrointestinal motility. Slowing contractile frequency or stimulating duodenal refluxes slows the passage rate. This exposes the intestinal contents for a longer period to gastric digestive enzymes. Fasting or darkness, also result in increased digestion. In nature, this would be beneficial when a bird is unable to find its feed (feed availability, darkness). Ceca The ceca are two blind sacs at the junction between the small intestine and the colon. Together with the colon, the ceca act as sites for absorption of water and short chain fatty acids produced in microbial fermentation. They are emptied twice a day. Pancreas A very important organ that secretes enzymes for carbohydrates, fats and proteins digestion. The pancreas is attached to each side of the duodenal loop and lies between the two arms. Crop Temporary storage that contains lactic acid-producing bacteria for initial fermentation of the feed. Proventriculus In the proventriculus (glandular stomach) the feed is mixed with gastric acid and digestive juices in a low pH environment. The acid stomach contents kill a large number of harmful pathogens. Large intestine/Colon The turkey’s large intestine is very short. Its only function is water absorption. Cloaca (vent) This is where the residual material from the digestive process is mixed with uric acid, which is the white fraction in the droppings. Gall bladder Excretes bile to the intestines, a dark green fluid that aids the digestion of fats in the small intestine. Liver The liver is - amongst others - responsible for bile formation, the metabolism of carbohydrates, lipids and proteins, storage of glycogen, fat and fat-soluble vitamins and detoxification. Gizzard In the gizzard (muscular stomach) the feed is ground up finely and further mixed with the gastric juices. 16 Small intestine In the first section (duodenum) the gizzard content is mixed with bile salts and digestive enzymes. The nutrients are absorbed by microvilli of the middle and final sections (jejunum and ileum). Feces The feces consist of waste (dead intestinal cells and bacteria) and undigested feed, and are mixed with the uric acid in the cloaca. The main intestinal feces are a rounded, brown to grey mass topped with a cap of white uric acid. Cecal droppings look different: brown colored with a more homogeneous, more viscous consistency. Turke y S i gnal s Gut development The young poult has not yet developed its own gut microbiota and picks up all kinds of bacteria, both good and bad. Pathogens are continually trying to gain access. If poults do not receive appropriate brooding management or feed intake does not increase at a normal rate, development will be impaired, resulting in a poorly functioning gut. Besides the feed, don’t underestimate the effect of stress on gut health. In nature, the poults obtain microbiota from the hen and her environment. The absence of the hen on a farm is a risk that is often underestimated. The balance of the poult is upset if it goes without feed and water for a longer period so this must be guarded against. Some people advocate probiotics from a day old (sprayed or via drinking water), often with strains of vegetative Lactobacillus or Bifidobacterium spp. or spored Bacillus spp. Balance The balance of the microbiota in the gut can be affected by factors such as: • Periods of high challenge (e.g. feed change over and vaccination) • Feed (quality of raw materials, crude protein level, digestibility, presence of mycotoxins) • Poor hygienic conditions (environment, feed, water) • Microclimate (temperature, humidity, noxious gases) • Brooding conditions (starvation, stress) • Infections with viruses, bacteria, parasites Stress causes liquid droppings In the case that a bird is stressed (for one reason or another), a higher number of cecal droppings (or sudden change in consistency), are excreted. Cecal droppings have undergone a bacterial transformation in the cecum, which results in the droppings having a higher moisture content. There is a close relationship between stress level and water intake. Water intake in turkeys with elevated corticosterone concentrations (stress hormone) increases on average by 88%. The amount of water consumed and excreted can therefore be a useful parameter for indicating stress in birds. 2. Th e t u r k e y Natural barriers of the gastrointestinal tract goblet cell food particles in digestive track bacteria intestines mucous membrane epithelial cells bloodstream lymphoid tissue tight junctions between epithelial cells liver (blood filtration) immune cells intestinal tissue lymphoid node You have to realize that inside the gastrointestinal tract is in fact the outside world! The gut has 5 biological barriers for the bird’s protection against various negative influences. 1. competitive microbiota 2. mucous membrane with mucus producing goblet cells 3. tight junctions between cells 4. liver (blood filtration) 5. lymphoid tissue Assessing the moisture content 1. Manually Pick up a dropping and squeeze it. In this photo you can see that the pellet contains water. If it drips when you squeeze it, it is too wet! 2. Paper Lay out paper in the brooding house to observe fresh droppings. If large water rings appear round the droppings, as shown in the photo, then that is a strong indication of impaired gut health. 3. Moisture meter You can check the moisture content of droppings quickly and objectively with a handy device. 17 Plumage The great majority of domestic turkeys are bred to have white feathers (recessive gene) so that their pin feathers are less visible when the carcass is dressed. Feathers have a function in body covering, insulation, waterproofing, flight, protection, display and recognition. A mature, fully grown turkey has between 3,500 and 6,000 feathers. Voluminous feathers cover the breast, wings, back, body and tail of the bird. Feathers account for approximately 4.2% of the total body weight in turkeys at slaughter age. 1 cm 5. Filoplumes - small hairlike feathers occurring among the contour feathers, associated with sensory receptors. Bristle Filoplume (hair-like) Contour feathers (tail feather) Contour feathers (flight feather) 2 cm 1. Vaned or contour primary flight feathers of the wing and tail. Contour feathers 1 cm 2. Contour secondary coverts create a gradual aerodynamic slope where the body parts meet. Brown or bronze-feathered varieties are also raised as well as other color varieties. Often to clearly identify that these are the product of alternative production systems. 18 Down 6. Bristles - short and stiff feathers sensory in nature, are found around eyes and near the base of the beak. Semiplume 1 cm 4 cm 3. Down - loosely structured feathers helping to trap air near the bird’s body for warmth. 4. Semiplumes - loose & fluffy feathers concealed under contour feathers that help with insulation. Turkeys have a ‘beard’ located in the chest area. It’s comprised of so-called meso filoplumes. Beards are most commonly seen in toms but may also occur in hens. Turke y S i gnal s Rate of feathering The rate of feathering is an indicator of the bird’s growth and maturation. The feather condition is a good indication of a turkey’s state of health. Feathers may be dry and brittle or sleek and smooth, dirty or clean and variations in between. Factors involved in feather condition are nutrition, management and disease. Young turkeys undergo three molts before acquiring a stable plumage. From 8-20 weeks the birds are always growing new feathers with new sets coming in at 8, 12 and 16 weeks of age. Different parts of the body molt at different times. It is also a gradual process within separate areas so that the turkey is never without insulation over its whole body. Signals from feathers New feather formation and shape can be an indicator of problems with management. Nutrition and health can influence rate of feathering as well as feather structure, color and molting. Amino acid balance and especially deficiencies of TSAA (total sulfur amino acid) will influence feathering in young poults. Deficiency of vitamins and certain trace minerals also induce characteristic feather abnormalities, as does the presence of dietary mycotoxins. Lysine deficiency can easily be spotted in colored breeds by a high incidence of white feathers. If poults are brooded at too high a temperature, it results in primary wing feathers not lying flat to the body, and often with broken ends. This condition will stay with the turkey for the rest of its life, a condition known as split wings. 5-week-old poult 8-week-old poult With normal growth, an 8-week-old poult will have lost most of the down from its head, producing the characteristically clean turkey head. A ‘helicopter’ appearance of the wing feathers indicates that these poults most likely experienced too high temperatures during the brooding period. Some common causes of feather abnormalities Plumage problem Possible reason Uneven feather growth, Protein, amino acid imbaabnormally long primary lance. feathers, feathers not lying smoothly Frizzled and rough Zinc, niacin, pantothenic acid, folic acid, lysine Black pigmentation in breeds with red and brown feathers Vitamin D Depigmentation Copper, iron, folic acid Bold elbows or ruffled feathers are first signals of early stage dysbacteriosis, malabsorption syndrome and/or poor nutrients absorption from the gut. 2. Th e t u r k e y 19 LOOK-THINK-ACT Which one is the hen? Two turkeys at the age of 12 weeks. The tom’s head is coarser than that of the hen and the caruncles of the tom are more developed. So, the left one is the tom and the right one the hen. But other sex characteristics, such as courting behavior, are easier to identify. snood wattle caruncles • • • 20 Caruncles: Fleshy bumps on the head and neck of both toms and hens. Sexually mature toms may have large caruncles with bright colors, which are attractive to hens. Large caruncles or colorful bright ones indicate high levels of testosterone. Snood: Hanging over a turkey’s beak is a long flap of flesh called the snood. During courtship, the snood enlarges and becomes red as it fills with blood in the tom. Wattle: This is a flap of red skin that hangs from the chin. Toms with large wattles are more attractive to hens. Turkey physiology Turkey breeds vary largely in their growth rate depending on the intended market. The slowest growing breeds are used for niche markets, the medium growth rate breeds for the oven ready market, and the heavy breeds for the further processing market. Turkeys can be marketed as early as 10 weeks and the niche market birds may be as old as 26 weeks before being killed. There is a large difference in the speed of growth between the sexes of the same breed. The toms will be about 50% heavier than the hens at 18 weeks of age. Commercial hens can weigh between 9 and 12 kg (20 and 26 lb) when fully grown. Commercial toms can weigh between 16 and 23 kg (35 and 51 lb). Under commercial conditions they are usually kept separately. An experienced farmer can differentiate the gender through physical appearance as early as 7-8 weeks of age. The differences are very clear by 10 weeks of age. Toms are longer in the leg and have a thicker leg bone and joints than hens. The tom’s head is broader and coarser than that of the hen. The breast conformation is better in the hen and the keel bone less pronounced, wattles in the toms are clearly seen. Other breeds of domesticated turkeys, including Heritage breeds can be much smaller, weigh far less and have average life spans of 10 to 12 years. Turkeys’ normal body temperature is 41.5°C (106°F), but it can go as high as 42°C (108°F), with young turkeys registering between 39°C (102°F) and 41°C (106°F). Curious features: caruncles Characteristic are the red, fleshy stretches of skin and bulbous growths located around the head and neck region. Both sexes of turkey possess these so-called caruncles, but they are more pronounced in the tom. They are often of bright colors (red, blue, white) and can be present on the head, neck, throat, cheeks, around the eyes of some birds, on combs, crests and other structures. It is believed that the caruncles also play a role in thermoregulation, making the blood cool faster when flowing through them. Turke y S i gnal s Senses All birds have five senses. Turkeys rely more strongly on three of the five. Due to their sharp vision and hearing, turkeys are very reactive to any external signals. 3. Touch Turkeys are highly sensitive to touch in areas such as the beak and feet. This sensitivity is useful for obtaining and selecting feed. The touch is not limited to just the bird’s extremities. The texture and size of different feeds are determined by the turkey’s beak and tongue; playing an important role in the sense of touch. 4. Smell Turkeys do not have a highly developed sense of smell. 1. Vision Turkeys have superb vision, but it is limited to bright light intensities. They have poor vision during twilight and darkness. Due to the location of their eyes, they have difficulties to assess distances of slow-moving objects (e.g. observers) which will lead to a synchronical shaking of heads to get a stereoscopic impression. This should not be mistaken as a synchronical head shaking in case of upper respiratory distress. 2. Hearing Turkeys have excellent hearing. They have small holes in their head located behind the eyes. Turkeys have a keen sense of hearing and can pinpoint sounds from a mile away. Turkeys can hear lower-frequency and more distant sounds than humans. 5. Taste Their sense of taste is believed to be underdeveloped. They have fewer taste buds than mammals and can detect salt, sweet, and bitter and acid tastes. Turkeys don’t like bitter tastes and react on them far more strongly than chickens do. Turkey talk Just like humans, turkeys vocalize to communicate. It is estimated that turkeys have a vocabulary of over 30 different calls. Each sound has a general meaning and can be used for different situations. Toms are notorious for their gobble, which unlike other calls, is given with a fixed intensity. 2. Th e t u r k e y 21 Natural behavior When planning a turkey house layout and choosing the equipment, it is necessary to consider the turkeys’ natural habits. Wild turkeys can fly for short distances at up to 85 km/h (53 mph) and can run at 30 km/h (19 mph). Young domestic turkeys fly short distances, perch and roost. This behavior becomes less frequent as the birds mature, but adults will readily climb on objects such as bales of straw, drinking/ feeding lines. Young birds perform spontaneous, frivolous running (‘frolicking’) which has all the appearance of play. Commercial turkeys show a wide diversity of behavior including ‘comfort’ behavior such as wing-flapping, feather ruffling, leg stretching and dust-bathing. Social behavior Turkeys are social and become very distressed when isolated. Many of their behaviors are socially facilitated: behavior by one turkey stimulates similar behavior in others. Adults can recognize ‘strangers’. Placing an alien turkey into an established group will result in pecking and fighting to redefine the ‘pecking order’ within the group. At times this can be fatal. Spurs are used for protection and defense of territory from other toms. Turkeys are highly vocal, and ‘social tension’ within the group can be monitored by the birds’ sounds. A high-pitched trill indicates the birds are becoming aggressive which can develop into intense sparring where opponents leap at each other with their claws and try to peck or grasp each other’s head. Aggression increases in frequency and intensity as the birds mature. Similar behavior can be addressed towards any person entering the house. Unlike with chicken, where you can sit down to observe, you need to learn how to perform a fast and quiet inspection while walking through a turkey house. Avoid long stops, move with a steady speed, pick up on any irregular behavior: dull, passive, lame birds, watery eyes, swollen sinuses, labored respiration, sneezing and coughing, signs of pecking and cannibalism, and watch out for any possible sexing errors in the flock. Wild Meleagris gallopavo in flight. In nature they can fly short distances. 22 Turke y S i gnal s Turkey curiosity What makes turkeys very different from chickens is the attitude to their environment. Turkeys have a never-ending curiosity. They move around, investigating every square centimeter of the house and equipment. The whole flock will be interested in you! They’ll follow you all the time, surrounding you as soon as you stop, watch you, peck your clothes and boots. You must be very careful not to leave anything behind which could be easily swallowed by the birds: threads from the straw bales, wire, plastic, syringe needles etc. Such objects will end up in the turkey’s gut and often cause obstruction or damage to the internal organs, leading to mortality. Another area of risk are easily accessible electric wires. These will certainly be pecked down to the metal, creating the risk of short circuiting and a resultant fire. As soon as you enter the house, the turkeys stretch their neck and look in your direction. Turkeys will immediately come towards you and start pecking at your boots and arms. If there is anything to tear apart, turkeys will do just that, so be careful. At the slaughterhouse, you will unfortunately find all sorts of alien materials in the turkey’s stomach. Plastic wires can get wrapped up around their toes and damage the feet. This bird will not survive. Unlike chickens, which normally stop reacting to human presence in the house after a few days, turkeys always run towards and follow the farmer, displaying a keen interest in everything (s)he does. Plastic wires can get stuck in the throat and stomach and kill them. 2. Th e t u r k e y 23 Eating behavior Turkeys are opportunistic foragers. In nature they spend a large part of the day scratching in litter, chasing bugs and milling for seeds. The feeding behavior of commercial flocks depends on the lighting program. Turkeys have a clear sense of day length and can anticipate when the day ends and will alter their feeding behavior accordingly. Turkeys have distinct meal times whereas broiler chicken tend to snack frequently. Walking behavior Roosting wild turkeys. Wild turkeys generally move 1-3 km (0.5-2 mi) per day. The annual home range of wild turkeys varies from 1-1.5 km2 (½ mi2). This habit is intrinsic for farm turkeys, too. They actively move around through the house all the time. This behavior must be considered: turkeys require a lot of free space for migrating, so feeding lines should be lifted high enough to allow for the birds walking under them. Have as few obstacles as possible in the house (feeding/drinking lines). Unlike broilers, they easily find the feed and water within a larger area, once they have learned where they are located. Roosting behavior Roosting on the feed line, despite the perch guard. Wild turkeys roost in trees. In this way they avoid ground predators. Poults begin roosting from about 14-28 days old. They behave similarly in the houses, climbing up the straw bales or on top of feeding and drinking lines, thus creating a threat of breakage, feed spillage or flooding the floor. Strutting Maturing toms spend a considerable proportion of their time displaying their beauty (strutting). This involves fanning the tail feathers, drooping the wings and erecting all body feathers, including the ‘beard’. The skin of the head, neck and caruncles becomes bright blue and red, the snood elongates, and the birds ‘snick’ at regular intervals, followed by a rapid vibration of their tail feathers. Throughout, the birds strut slowly about, with the neck arched backward, their breasts thrusted forward and emitting the characteristic ‘gobbling’ call. Male poults will display this behavior from the first week. 24 Dust bathing, sunning and preening Turkeys dust bathe, sun and preen from a young age, about 2-4 days old. Dust bathing is usually a flock activity. A dust bath keeps feathers in good condition. Turkeys flap in the litter to spread dust over their entire body. Sunning and preening often follow a dust bath. Sunning birds recline on one side and extend the upward wing and leg to expose a large surface area to direct sunlight. Birds sun for several reasons: to obtain heat as a way of regulating their body temperature, maintain feather health, dislodge feather parasites and for relaxation. Preening is a common bird behavior to keep feathers in good shape. Birds preen to remove dust, dirt and parasites from their feathers. They also align each feather in the optimum position. Active periods are alternated with resting periods up to about 4 weeks of age. They often lie down in groups, which doesn’t necessarily mean they are feeling cold. Dust bathing creates ditches in the litter. All turkeys are gathered under the beam of sunlight in the middle of the house. Birds preening, using an oily substance from the preen gland at the base of the tail. 2. Th e t u r k e y 25 Handling turkeys There are occasions during the growing turkey’s life when it may have to be caught and handled. The first rule is ‘Do not chase turkeys around the house’. They should be penned up within the house as a group and then a small pen next to the dividing partition erected. Turkeys should then be driven in small groups of 20-50 depending on the bird size into the small pen. After handling for whatever purpose, they should then be put into the other part of the house. The operation works more smoothly if one person catches and passes the turkey to another. Due to the heavy weight turkeys reach by maturity their legs and wings can be easily damaged. Therefore, turkeys should never be grabbed or picked up by someone until they have been fully trained. To pick up a heavier weighing turkey stand beside it, reach over the back and hold on to the base of the opposite wing. With the other hand feel under the turkey to find the bottom of the legs. If both legs can be held by one hand, do so. Otherwise grasp the leg nearest to you before lifting the bird up. While keeping a solid grip on both body parts, gently lift the bird. If you have never handled an adult turkey, do not attempt to do so alone and have someone with training and experience demonstrate this to you. The turkey can panic and easily injure itself or the handler. Very young birds can be picked up with the help of these simple pliers. A metal hook is a good tool to select turkeys in a flock without disturbing the others too much. 26 You don’t really have to drive turkeys, just making some noise with a piece of plastic will make them walk. Turke y S i gnal s Bird handling procedures Correct Incorrect A very small turkey up to 3 kg/6 lb can be picked up on two wings with one hand. A small turkey up to 5 kg/10 lb can best be picked up by two legs. DO NOT pick up a turkey on one leg. DO NOT pick up a mediumheavy turkey on one wing. Medium-heavy turkeys (up to 10 kg/20 lb) can be picked up by the wings, close to their body. Hold a heavy turkey (> 10 kg/ 20 lb) to the ground: grab the upper arm close to their body. DO NOT pick up a turkey at its wing tips. DO NOT pick up a heavy turkey by both wings (not even when held close to its body). Diagonal transport grip (heavy turkeys). Hold the left wing at the upper arm and the right leg above the ankle joint. Three point transport grip (medium-heavy turkeys). Hold the wing at the upper arm close to their body with both legs bent. DO NOT carry a turkey by both legs and a wing tip. DO NOT carry a turkey by one leg and a wing tip. 2. Th e t u r k e y 27 Stampeding (piling up) The result of piling up. You can immediately have tens or hundreds of dead turkeys. This usually happens in the corners with no escape for the animals underneath. Turkeys that are suddenly frightened at night can fly violently against walls causing damage to their legs, wings, etc. They may pile up into a corner which can cause injury or suffocation. Birds can be startled by animals, strange noises, or sudden bright lights. Foxes, dogs, ferrets or raccoons can cause considerably more damage due to piling up than the actual number of birds they catch and kill. The farm’s perimeter should be fenced as an integral part of a complete biosecurity program. Higher stocking density creates more risk of piling up and higher losses. Spray vaccination or individual treatments can be a reason for piling up, so during these procedures always assign one person to observe the situation and flock behavior. A dim night-light is usually provided to prevent the birds piling up. It can be a separate line of blue/ green light or the main lighting system used on a very low intensity (3-5 lux/0.3-0.5 fc). Make sure your light bulbs allow such a low intensity without flickering, or it may cause more restlessness and aggression in the birds. Another good practice is to place a radio inside the house. This will condition them to be less startled by sudden, strange noises. Dimmed main light (5 lux/0.5 fc) seems to be very dark, but in practice it is light enough to prevent piling up. A large lump of ice falling from the roof in the night can pose a serious threat of piling up. 28 A measure against piling up and aggressive pecking is the use of blue light in the house. A fox on the farm area next to a turkey house. Turke y S i gnal s Commercial production systems Worldwide there are several systems for turkey production. Basically, sexes are raised separately; differences in growth rate and basic needs are too different to manage both simultaneously in a mixed flock. In North America a farm usually only has one sex present, in Europe the two sexes are commonly kept within one house but divided by a separation. In this case hens are marketed earlier (16 weeks of age) which allows the toms additional space thereafter until they are marketed at approximately 20 weeks of age. The choice of the production system depends on: • Turkey breed, final body weight, slaughter age • Cost of investment and availability of land • Market demands and capacity, amount of meat to be produced per year • Production/slaughter planning and meat quality (fresh or frozen) From a biosecurity point of view it is better to have smaller farms running all-in, all-out programs, while on the other hand, a big multi-age farm with a 13 weeks cycle is probably more economical for producers. In Western Europe most farmers are integrated with an average turkey house size of 1,600 to 2,400 m2 (1,900 to 2,900 yd2) and a farm size between 4,800 and 9,600 m2 (5,700 to 11,500 yd2). Mainly heavy breeds are grown, though heavy-medium breeds are not uncommon in France and Spain. Most farms are all-in, all-out, and although some farms do have dedicated rearing houses, they usually start and finish all the turkeys in one house. The choice in number of farms and cycle depends on the required meat production and the required cycles of fresh meat supply. Small companies have the tendency to go for shorter cycles, bigger ones prefer longer cycles. It is all about the balance between productivity, investment and land availability. If land with facilities (water, gas, electricity, roads) and investment is not an issue, the focus shifts to biosecurity and long cycles. The rearing stretches over the first 4-5 weeks. The fattening periods generally used in heavy strains: Toms: 19-22 weeks approx. 19.0 -22.5 kg (42-50 lb) Hens: 15-17 weeks approx. 9.5 -11.5 kg (21-25 lb) 17-week cycle Week 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 Rearing Toms Slaughter 13-week cycle Week 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 Rearing Hens Toms 1/2 Slaughter 8-week cycle Week 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 Rearing Hens/toms 1/2 Hens/toms 3/4 Slaughter 2. Th e t u r k e y 29 Stocking density A higher stocking density means that you can spread the costs of the facilities over more kilograms of product. In a cold climate, a higher stocking density also helps to reduce your heating costs per bird. However, it also places more demands on your ventilation system and litter management. In hot countries the climate is very clearly the main limiting factor: the birds can suffer heat stress which can lead to a large decrease in growth efficiency and animal welfare issues. Besides practical limits in most countries there are also legal limits. This legislation is based on minimum requirements per bird, with the goal of maintaining animal welfare. Permitted stocking densities for turkeys reared indoors vary according to geographical area and animal welfare schemes. Overstocking Some systems (e.g. 13 weeks) make it possible to place more birds per m2 at a day old (up to 19 poults), since the older, larger birds are moved to another location at an early age (4-5 weeks). This is often 50% of the flock (either hens or toms). In this way you make optimal use of the floor space. But if the remaining flock is kept in the brooding houses at such high stocking densities for longer than 6-7 weeks, they will exhibit welfare problems. It causes direct stress to the turkeys, leading to increased pecking and skin scratches, overall immunosuppression and increased risk of secondary infections. It also leads to lower uniformity and less overall growth, as well as problems due to wet litter, such as footpad dermatitis and hip scratches. The issue of restricting available space is compounded by the natural social behavior of turkeys. Turkeys want to feed, drink, dust-bathe, etc. simultaneously. In order to avoid frustration, resources and space must be readily available. Average parameters of stocking density and live weight per m2 (ft2) at slaughter age Age (weeks) Hens/m2 (Hens/ft2) Toms/m2 (Toms/ft2) 0-6 11.0 (1.02) 11.0 (1.02) 7-12 5.5 (0.51) 4.0-4.5 (0.37-0.42) 13-16 5.0 (0.46) 3.0-3.5 (0.28-0.33) 17+ 4.5 (0.42) 2.5-3.0 (0.23-0.28) Maximum kg/m2 (lb/ft2) at slaughter age 56 (11.5) 64 (13.1) At the end of the cycle it becomes very crowded in the house. When turkeys panic, this can potentially lead to more injuries or death. 30 Hens at slaughter age. Turke y S i gnal s Alternative systems Most of the turkeys are kept indoors at a high stocking density, but for some markets alternative systems have been developed. Extensive indoor Extensive indoor rearing uses lower stocking densities and environmental enrichment is usually provided. For example, in the UK the RSPCA’s Freedom Food standards for turkeys stipulate higher light levels, a maximum stocking density of 25 kg/m2 (5 lb/ft2) and the provision of enrichment such as straw bales, perches, hanging lengths of rope and other objects for pecking. Enrichment has been demonstrated to reduce harmful pecking of other members of the flock. Free range Free-range turkeys are usually slower-growing breeds, which are less susceptible to heart problems and lameness associated with fast-growing breeds. In the EU the maximum stocking density inside the shed is 25 kg/m2 (5 lb/ft2) and in addition at least 4 m2 (43 ft2) per bird is required for an outdoor range. In some countries, free-range turkeys are common for reasons of meat taste and texture, rather than welfare. Meat texture is influenced by exercise (muscle development), and rate of growth. Fully covered yards or pole houses are common, using natural ventilation. The upper parts of walls are open. Solid lower parts to the walls reduce drafts at bird height and screens can cover the openings in bad weather. Insulation is minimal, except sometimes over a roosting area for increased protection at night, so it is only suitable in mild climates and often seasonal production. Stocking density is low and flocks generally small, e.g. 400–600 birds. Organic Organically reared turkeys are usually slower-growing breeds and must have access to an outdoor run. In the EU, the maximum flock size is 2,500 birds per shed. The maximum stocking density inside the shed is 21 kg/m2 (4 lb/ft2) and in addition, there must be an area of at least 10 m2 (108 ft2) per bird on the outdoor range. Beak trimming is discouraged in organic systems. After 8 weeks the doors always remain open. The minimum slaughter age is 100 days for hens and 140 days for toms. Free range turkeys in Austria. Covered yards can be covered with curtain screens in case of rain or cold. 2. Th e t u r k e y Free range turkey house with distraction materials (bags of hay) and in front, a hospital area for weaker turkeys. The upper side of the wall allows daylight to enter. 31 CHAPTER 3 Hatchery and day-old poults Hatcheries fall into three main types: as part of an integrated company, belonging to an independent company with breeding farms and a hatchery to sell poults on the open market, or the hatchery purchases hatching eggs (often from abroad) and sells the poults. No matter the source of poults, good poult quality is the basis for good performance in brooding and grow-out. Breeder management (e.g. flock health, nutrition, egg management) and hatchery (e.g. incubation profiles, poult treatment and delivery) play an important role in supplying good quality day-old turkey poults. Healthy breeders = safe and vital poults Before delivery of hatching eggs make sure the supplier guarantees that the flocks from which the eggs originate are free from: Mycoplasma meleagridis, synoviae, gallisepticum and iowae. These can be vertically transmitted via infected parent stock to the hatching eggs. It is the responsibility of the primary breeding company and multiplier company to supply clean poults and the responsibility of the commercial breeder to keep them clean. 32 Floor eggs and dirty eggs harbor large numbers of bacteria on the shell surface. These can penetrate into the egg leading to massive proliferation and finally to explosion of the infected egg. Pathogens kill the embryo usually after a couple of days of incubation: early embryonic mortality. Washing and disinfecting dirty eggs reduces the risk of explosion. Dirty eggs should not be incubated. In case you still decide to do so, do this in separate setters, so that poults from dirty eggs do not contaminate the ones from clean eggs. However, these poults are often still mixed with a batch of poults from prime hatching eggs, which increases the risk of losses due to possible harmful pathogens. Turke y S i gnal s Egg transport and storage Storage conditions The temperature during egg transportation should never exceed the ‘physiological zero’ of the embryo (20°C/68°F). Above this temperature embryos start developing and, if followed by a temperature drop, this can lead to early embryonic mortality. For the embryos that survive and hatch, the consequence can be a poor vitality and low performance. The optimal egg transportation temperature is 15-17°C (59-63°F). Always use temperature loggers and check them at arrival. Storage is done on the breeder farm as well as in the hatchery. Egg storage leads to increased embryonic mortality both at the beginning and the end of incubation and to a reduced growth rate of the embryo leading to a delayed hatch. There are several known ways how to maintain the hatchability of eggs after long storage times: turning them every 24 hours, covering with plastic to maintain high CO2 levels, pre-storage incubation for 3-6 hours (after achieving 32-35°C/90-95°F egg shell temperature), and humidity control. Storage period Temperature Relative humidity Egg orientation (days) (°C/°F) (%*) 0-3 18-21 / 64-70 75 - 85 Blunt end up 4-7 15-17 / 59-63 75 - 85 Blunt end up 8-10 12-14 / 54-57 80 - 85 Blunt end up > 10 12-14 / 54-57 80 - 85 Small end up or alternatively turning the eggs every 24 hours * Recommended range for eggs stored on paper trays is 50 - 75%: the risk for dehydration is much smaller and the occurrence of floppy trays due to too high relative humidity should be avoided. An unacceptable temperature fluctuation up to 33°C (91°F). The forecast for these eggs’ hatchability is poor. You can’t store these eggs – set them immediately to minimize damage. Notify the supplier. The cause of the temperature fluctuation should be investigated to reduce the risk of a reoccurrence. Small temperature logger with an integrated printer. This one does not register humidity, so you won’t obtain complete information. Check the temperature and relative humidity in the storage room regularly. Make sure that while the eggs are kept in a humid environment, they don’t get wet! This is an ideal environment for fungal and bacterial colonies which can have a strong influence on embryonic quality and development. 3 . H at c h e r y a n d d a y - o ld po u l ts Electronic temperature/relative humidity logger with a PC reader. 33 Setting All or some eggs on a tray are printed or otherwise identified with the day of production, to make sure the eggs are set in the order in which they were laid. The incubator manufacturer’s or egg suppliers’ recommended temperature and relative humidity should be followed, but needs to be fine-tuned per hatchery. The correct settings can be achieved by measuring the embryo or eggshell temperature at different stages of incubation and adjusting incubation regimes based on the actual results. In the past, incubation regimes were often based on set air temperature. Infertile eggs and dead embryos will result in egg shell temperatures lower than that of the other eggs and lower than the profile temperature. Overheated/underdeveloped poults have compromised skeletal (leg problems), cardio-vascular, gastro-intestinal and immune systems, and are at a higher risk of disease and mortality at a later stage of growth due to sudden death syndrome, ascites or ‘round heart’ disease, immunosuppression and secondary infections. Regularly calibrate your T/RH sensors, check the fan speed, belts and air speed. Manual egg shell temperature measurement can be performed by an IR thermometer on the egg equator. After eggs arrive at the hatchery make a thorough selection. Setting only high-grade eggs will reduce the chance of hatching poor quality poults. Example of critically overheated batch of eggs Automatic egg shell temperature sensor. 34 Top Middle Bottom Egg shell temp. (°F) 102.9 102.6 101.4 102.5 101.9 100.6 101.4 100.0 100.4 100.2 104.0 104.0 104.1 102.3 103.5 103.1 101.7 102.2 101.2 101.6 102.4 103.7 104.1 103.3 103.4 101.3 103.1 102.0 102.0 101.8 Average temp. (°F) 101.4 102.9 102.8 Always measure eggshell temperature in 3 zones: bottom, middle and top of the setter. Often the Fahrenheit temperature scale is used for temperature measurements. Turke y S i gnal s Candling and breakout Typical items in a hatching report: Egg candling at 13-15th day of incubation allows for evaluation of the clear (infertile) and dead embryos and to thereby forecast the hatchability rate. For a good hatch it is desirable to have at least 92% of eggs fertile as an average per batch. Remove all clear and dead-in-shell eggs from the trays. Otherwise, these eggs will create cold spots, which, when in contact with living embryos, slow down their development and thus ‘widen’ the hatch window. It will eventually increase the number of weak dehydrated poults at hatch. Candling eggs does not distinguish, ‘true’ and ‘false’ infertiles (early embryonic mortality). Breaking eggs at candling or after the hatch to check the contents helps to classify the stages and possible reasons of embryonic mortality, and to react accordingly: make adjustments to the breeders’ health status, nutrition management, egg collections, transportation and storage regimes and general hygiene or incubation regimes. Flock age (weeks) Fertility % Hatch % Hatch of fertiles % Infertile % Early mortality % Middle mortality % Late mortality % Pipped live/dead % Cull chicks % Cracks % Cull eggs % Upside down % Exploded % Clear eggs with no embryonic development (true infertiles) The obvious first place to look is at the fertility of the toms, but there are many other possible factors. Improper artificial insemination techniques can also seriously hurt your flock’s fertility. Manual candling at 13 days. The eggs that are completely clear are not fertilized or there was early embryonic death. Dead embryos at early stages Dead embryos at middle/late stages Early stage death often signals an issue after laying during transportation. Improper or long storage, and inappropriate incubation conditions are often the cause. Nevertheless, watch for nutritional deficiencies and sources of contamination in the breeder house. Mid- late stage embryo death can often be rooted in nutritional deficiencies: either a vitamin or trace mineral deficiency or a high level of a mycotoxin. On dead-in-shell examination, a high level of deformity is usually seen. Infertile Not all of your infertile eggs are unfertilized. Overlong or improper storage, or damage during collection or transportation may have caused embryonic death at a stage before it is visible to the eye. If there has been any development, it will show up as a milky appearance on the yolk. These types of losses will be marked as infertiles and you may spend a long time chasing down a problem that doesn’t exist. Collect your eggs frequently and always be proactive with storage conditions. A set of eggs with early - mid - late embryonic mortality. 3 . H at c h e r y a n d d a y - o ld po u l ts 35 Hatching LOOK-THINK-ACT The hatch window is a time frame from the onset of hatching until its conclusion. In turkeys, the hatch window should be less than 36 hours. A narrow hatch window, less than 30 hours, indicates a strong, uniform hatch. A wide hatch window, greater than 40 hours, indicates that the poults are hatching unevenly and will be susceptible to problems such as dehydration of the early hatched poults. By monitoring your hatch window on a regular basis, you can determine when your hatch window has been positively or negatively affected. You can also register the start of massive poults pipping by the rapid rise of CO2 and RH% in the hatcher. What does the fluff on the floor tell you? What influences hatch window? • • • • • A lot of fluff on the bottom of the hatchers at 27 days. Lots of fluff in the hatchers is a sign of well-developed good quality poults, because it indicates good climate control in the hatcher. • Parent flock age. Avoid setting eggs from young and old breeders together (different egg sizes cause variation in incubation time). Parent flock health: hens suffering from health issues can produce eggs with a more advanced germ cell. Uneven temperatures on the breeder farm: inside the egg rooms or between egg houses if the eggs are set from various breeder flocks. Uneven egg temperatures in the hatchery. If the pre-warming temperature is not uniform, check your heating equipment, ventilation and pre-warming time in the setter. Start the pre-warming earlier. Incubators with uneven cabin temperatures, varying humidity or airflow variation. Too many infertile eggs, creating cold spots around fertile eggs, slowing down their embryos’ development. Total hatch (%) 36-hour hatch window 100 80 60 40 20 0 36 30 24 18 12 6 0 Hours to pull The standard is to have less than 1% hatched 36 hours prior to pull time. The peak of the hatch will optimally occur approximately 11 to 14 hours before pull time. 36 Employees performing a hatch window count. Turke y S i gnal s Hatched poults harvesting Separating the normal viable poults from hatch debris requires training. Determining whether a poult should be harvested or euthanized requires understanding of the hatching and maturation process. When handling of individual poults is necessary, it must be done carefully to avoid injury. The poult should be picked up with the head towards the handler’s wrist. The fullness of the abdomen can be felt between the forefinger and the thumb. The feet and navel can be examined by turning the poult upward. Disposal of the hatchery debris and unfit poults must result in a quick, humane death with minimal chance of any live poults being left in the debris. High speed grinding (maceration) results in immediate death for unhatched embryos or non-viable poults. Another acceptable method of euthanasia is carbon dioxide gas. Many countries have legislation that requests euthanasia through the use of CO2. Poult yield Poult yield is the poult weight expressed as a percentage of the egg weight before incubation. Poult yield is a useful indicator of whether: • Poults are recently hatched (green or fresh) or old and dehydrated. • The hatch timing is advanced or delayed. Typically, poult yield is between 66 – 68%. Low yields (< 65%) indicate the hatch time is advanced whereas high yields (> 70%) indicate that hatch time is delayed. If hatch timing is incorrect, this may be caused by inappropriate setting times or because of incorrect incubation conditions. Low yields indicate that the poults have been hatched for a long time before pull time and have become dehydrated. High yields indicate that the poults have only recently hatched and are possibly too green to go to the farm immediately. If very young or old poults are delivered to the brooder farm this can result in early poult mortality problems and an increased incidence of flipovers! Weighing empty egg tray. Weighing full egg tray. Weighing empty poult box. Weighing full poult box from the same eggs. 1. Calculate the average poult weight (PW): PW = (Full box – empty box) ÷ number of poults 2. Calculate the poult yield (PY%) = (Ave. poult weight (PW) ÷ Ave. egg weight (FEW)) x 100 3. Normally a sample of 5 trays per flock at each hatch will give a good indication of the poult yield. If you are seeing weak poults, which seem to struggle to maintain a proper standing posture then watch out for high hatcher temperatures and poor ventilation, excessive fumigation and possible sources of contamination. 3 . H at c h e r y a n d d a y - o ld po u l ts 37 Poult quality Grading may be done as part of the poult harvest operation. At this stage the second quality poults are removed and humanely discarded. Poults are usually rejected for one of three main reasons: 1. improperly healed navel 2. small 3. spraddled/splayed legs The most common and important quality problem is an unhealed navel. This can be up to 9-10% of all poults hatched. Even with good hatchability, 1-2% of all poults will be affected. A fully developed poult should possess a completely healed navel. From the earliest stages in development the yolk sac grows. It develops a blood system of its own about 50 hours after the start of incubation to transport nutrients from the yolk to the developing embryo. Towards the 38 end of incubation, on the 26th day, the remains of the yolk sac are drawn into the body cavity by a combination of abdominal muscles and leg movements and after this the navel should close, sealing the yolk inside. There is enough yolk material remaining to sustain the poult for up to 48 hours after hatching. The most likely causes for unhealed navels are older eggs and improper incubator conditions (overheating). A navel infection (omphalitis) occurs when the navel doesn’t close properly after hatching. It can also be caused by poor sanitation in the incubator or hatchery, chilling, or overheating. Mortality may be high in the first 4 or 5 days of life. It cannot be treated. Report this problem to your poult suppliers. Ectopic (exposed) viscera. Incubator temperature too high. Check embryo/egg shell temperature during incubation period and confirm the accuracy of your thermometer. Premature hatching; bloody navels. The temperature is too high in the incubators or hatchers. Check shell temperatures and thermometer accuracy. Navel infection. The abdomen becomes enlarged, soft and mushy. An infected navel is surrounded by a bluish black area and spreads a putrid odor. Navel strings. The umbilical blood vessel does not dry down and fall off normally. High humidity in the hatcher. Review hatcher humidity profiles. Navel scabs. High hatcher temperature. Poult develops quickly and does not fully absorb the yolk sac into the body which forms a scab. Check temperature profiles and the accuracy of the thermometer. Hemorrhage. Red skin, bleeding in chorioallantois. Caused by nutritional deficiencies (often vitamin K or E), mold and bacterial contamination, high incubator or hatcher temperatures, and heredity factors. Check incubator or hatcher temperature. Turke y S i gnal s Poults hatch wet, they shouldn’t hatch sticky; this poult is covered in albumen. Monitor the storage and fumigation practices. This could also be a sign of inadequate incubation temperature, ventilation and turning, as well as excessive incubation humidity. Many pips stuck to shells. Excessive residual albumen due to high relative humidity and/or low temperature incubation. Low humidity during hatching. Monitor moisture loss at transfer and embryo temperature during incubation. Poults with shell fragments stuck to their down feathers are a signal that moisture loss was too great in the postlay period. Often this comes down to incubation; low humidity or insufficient egg turning. It is recommended that eggs be turned a minimum of 8 times daily during incubation. The normal position of an embryo within an egg is for the developing bird’s head directed towards the large end of egg, with the beak tucked to the right and under the right wing. In this position the beak will point towards the air cell and the feet will curl in towards the head. A poult that develops in a different position is likely to experience some problems during the hatching process. This poult did not pip, despite being full-term it could not crack the shell. Note the large yolk sac remaining, and possibly some residual albumen. This bird did not finish developing. Perhaps the egg was stored too long or was chilled at some point during transfer from the turkey house to the incubator. These poults managed to crack the shell but could not escape. It is possible that rough handling, poor temperature control preincubation or long storage may have played a role in this, as might have improper orientation during incubation, improper turning, temperatures and humidity. Do not open the hatcher door during peak hatching as this will cause a sharp drop in relative humidity and cause the membrane to dry out, trapping the hatching poult. 3 . H at c h e r y a n d d a y - o ld po u l ts 39 Abnormalities Some of the more dramatic hatch defects, such as blindness (left photo), additional limbs (right photo), additional or absent toes can be caused by many factors. Rough transportation, poor nutritional factors, improper incubation temperatures, ventilation and improper egg orientation can all play a role. This poult is poorly developed: note the short beak and facial abnormalities. Firstly, look for nutritional deficiencies on the breeder farm (niacin), or any hereditary abnormalities. Otherwise look at incubation temperatures. Genetics will only be the cause of a very small number of abnormalities and this would not change from hatch to hatch. In the case of deformed toes, the cause can sometimes be genetic, but they may also be caused by a vitamin B deficiency in the breeder flock or high incubation temperatures. In case of a high incidence of abnormalities, inform the breeders farm so they can check the nutrition of the parent stock. Occasional abnormalities are not a cause for concern. Further investigation is appropriate only if a single malformation occurs at levels over 0.5% of the eggs set. This poult’s brain is exposed (acrania). This is likely due to an error in early incubation. Watch out for excessively high temperatures or low oxygen levels during the first three days of incubation. This poult has a beak deformation and is missing an eye. This is likely an incubation problem; watch out for high incubation temperatures and low oxygen levels during the first week. Red beaks and hocks When poults struggle during the hatch you will often see red spots on the hocks or on the top of the beak. This is caused by damage to the soft tissues against the hard eggshell. Difficulties during hatch could be caused by many factors either on the part of the incubator or the breeder. On the hatchery side, monitor your temperatures and humidity carefully. Red beaks can also happen post-hatching when the poults stick their heads through the holes in the box or tray and thus damage the top of their beak on any rough edges. Red beak. 40 Red hocks. Turke y S i gnal s Sexing Sexing is necessary so that toms and hens can be raised separately and the management and nutritional needs of the different sexes can be better met. Injury prevention and accuracy are the main focuses in the sexing procedure. For good sexing results insure that sexers have a: • comfortable sitting position • proper light • correct hand technique Sexing errors are costly: the later the error is caught the more the producer pays in a loss of production and efficiency, and the more risk there is moving heavy birds between turkey houses. A comfortable position and good light are essential for good sexing results. Sexing requires a subtle hand technique. ♂ ♀ It is very difficult to see the differences in sex. Only very well trained and experienced personnel will be able to perform this task (often Asian people are experts). It is good practice to periodically check the accuracy of individual sexers. 3 . H at c h e r y a n d d a y - o ld po u l ts 41 Beak treatment Beak treatment is used to prevent feather damage and potential injuries from birds pecking each other. From an animal welfare point of view, this practice is debatable. In some countries, such as the USA, turkeys routinely have their beaks trimmed as poults in the hatchery. In the UK, only 10% of turkeys are trimmed. A considerable amount of research has been done into finding ways of reducing feather pecking and cannibalism. It is likely that the practice of beak treatment will be banned within a few years in Europe. Beak treatment can be performed at day old or up to 3-5 days of age. Infrared beak treatment Infrared devices offer a humane solution. The burst of IR light damages the growth cells. Within two weeks the dead tissue flakes away painlessly and the poult can keep using its beak normally. The upper beak remains somewhat shorter than the lower and will not have the sharp edges that can injure other birds. IR-machine. The goal is to remove the least amount of beak required to prevent pecking. Just after treatment you see a small brown line on the upper beak; this area will slowly turn brown and flake off. Hot blade beak treatment The hot blade method targets the germinal tissue of the upper beak of the day-old poult, heating it to damage the growth areas and reduce the overall growth of the upper beak. There is little blood loss and little impact on poult behavior. Vitamin K can be used to stimulate blood clotting and reduce the number of bleeders. In many places this has been the standard for a number of years. A hot blade debeaking machine. A beak treated with hot blade. The tip is burned off and leaves a wound. Beak clipping Beak clipping by hand is very painful for young poults and creates bleeding wounds open to bacterial contamination and increased mortality in the first week of life. In addition, you can expect a reduction in feed consumption for a few days after this procedure. All in all, not a good start and the practice is not (commonly) used anymore in the turkey industry. Manual debeaking is the worst of all choices. Don’t do it: it is cruel and not worth the loss of production. Manually trimmed beaks often overgrow. The attempt to protect your bird backfires and the beak remains a lethal weapon. Claw treatment Especially in North America, claw treatment is applied in commercial hens destined for the whole body market, in order to avoid scratches and bruises that would lead to infections, mortality and would downgrade the carcass. In breeders, when applied automatic nests, usually the dew-claw is removed, since this backward sticking toe often gets caught in the nest mechanism. Microwave claw treatment penetrates the tissue around the nail bed, disrupting the growth of claws and causing the nail to slough off after a few weeks. A short burst of microwave energy is directed at each claw. It is bloodless without an open wound, so less risk of infections. In the past this procedure was performed with surgical scissors or a hot blade, but nowadays generally microwave claw treatment is applied. It is considered a more humane method of treatment. Within two weeks, as the cells fail to reproduce, claw tissue darkens, shrinks and falls away. In most countries this treatment is not common practice. Microwave claw treatment. A claw 24 hours after treatment. Treated tissue turns white and will slough off 2 to 3 weeks after treatment. A treated claw 39 days later, the nails have fallen off. In this hatchery, the three forward facing digits are processed using microwave equipment, while the back toe (dew-claw) is treated with a hand tool. A mechanically clipped dew-claw. 3 . H at c h e r y a n d d a y - o ld po u l ts 43 Snood treatment 44 Snood treatment is NOT standard procedure. However, some farmers remove the snood or dewbill to prevent head injuries from pecking and fighting. In North America, de-snooding is performed in about 15% of the commercial toms. In breeder flocks a large part of the toms are de-snooded. The snood treatment should be done at an early age by trained personnel. At one day old, the snood can be removed by thumbnail, finger pressure or with special forceps. Intact snood. Desnooded poult. Manual clipping. Males with pecked snoods. Male with a fully grown snood at slaughter age. Desnooded male at slaughter age. Turke y S i gnal s Poult delivery Different types of poult crate lining are available to prevent spraddled legs and other discomfort for poults between hatch and placement in the turkey house. The poults need some grip during storage and transport. There are various materials that could be used. Most common are one-way cardboard boxes. This is due to hygiene factors. The risk of re-usable materials is that it can spread diseases like AI if disinfection is not performed correctly. Besides, the logistics are easier with dispensable materials. LOOK-THINK-ACT What is wrong with these transport crates? These crates are too low, leading to damaged poults during palleting and potential overheating during transportation and storage. Wood wool in crates. Corrugated cardboard. Fine plastic mesh on top of ribbed cardboard. Poult on a plastic mesh surface. Rubber corrugated mats are costly, but reusable, easy to wash and can be thoroughly disinfected. However, if disinfection is performed incorrectly they will be a source of infection. 3 . H at c h e r y a n d d a y - o ld po u l ts 45 CHAPTER 4 Biosecurity for profit The day-old poults should arrive at a clean farm and it should remain that way. The goal of a biosecurity program is to minimize the risk of bird sickness from outside sources as well as internal contamination. Biosecurity is often the cheapest and most effective management intervention for achieving better results, but sticking to all the procedures can be difficult if things are not carefully planned from the start. No system can be 100% secure. The risks decrease in relation to the amount of money invested. The more valuable the turkeys on the farm in terms of numbers and types of turkey (pedigree breeding stock and parent stock being extremely valuable), the more expenditure that can be justified. To understand the measures taken to ensure biosecurity, you have to understand the risk factors involved. The bottom line is that you want to prevent disease transmission before you have a problem. Ideally this starts long before farm construction, to reduce the potential future risks. If there are special circumstances, e.g. indications of an increased ‘field virus-pressure’ all hygienic procedures should be intensified. 46 1. Location of the farm: preferably away from other (poultry) farms and roads so that airborne germs cannot infect the farm. And away from ponds and rivers, harboring wild waterfowl. 2. Effective layout: the farm is completely enclosed within a perimeter fence. The farm is divided into a clean part where the turkeys are kept and a dirty part, with access to the outside world. The dirty route is used by trucks to unload the feed, or to pick up dead birds, without coming into close proximity with the turkey houses. Turke y S i gnal s Farm location feed silo filling pipe DIRTY ZONE BUFFER ZONE CLEAN ZONE turkey house buffer zone access point parking external road public road Distance is considered the most important factor for ensuring a good biosecurity. A poultry operation should be located in an area with low poultry density. Minimal distance between the operation and high-risk factors is about 5 km (3 mi), these include other poultry/game bird, pig operations, slaughterhouses etc. In most situations it is impossible to change the location of the premises. However, it is usually feasible to optimize performance and/ or to improve the equipment. With the ideal situation in mind, it is possible to make the correct decisions. All roads and places for loading and deliveries should be paved. After rainfall no pools of water should remain on the pavement. It is even advisable to include a paved strip of at least one meter around the houses to aid in rodent control. clean zone access point dead bird storage vehicle disinfection bath turkey house hygienic lock fence around the between ‘buffer’-zone operation indicates and ‘clean’ zone the ‘buffer’-zone Example of a farm layout with the various biosecurity zones. Dead bird storage The flock should be checked at least twice a day if they are healthy and up to four times a day in case of the outbreak of disease, so that dead or ailing birds can be quickly removed. Dead birds should be stored in a freezer or a chilled room in such a way that it can be closed to prevent contamination. The place where the dead birds are picked up for transport, should be as far as possible from the houses (in the dirty area). At the vehicle entrance, a method of disinfecting the vehicle wheels is required. When using a disinfectant bath, make sure it is well maintained (fresh water and disinfectant). Spraying the undercarriage and wheels with a hand-sprayer can be easily performed before allowing the truck to enter the premises. High risk factors for disease transmission • • • • • • • By allowing feed trucks to unload the feed from an external road you prevent them entering the buffer zone of the farm. 4. B io s e c u r i t y f o r p ro f i t • • • • Vertical transmission: eggs or poults from infected breeders Infected birds within a flock Multiple ages of the same species reared together or in close proximity Newly acquired birds added to an existing flock Different species of birds reared together or in close quarters Humans; hands, hair, shoes and clothing can harbor infectious agents Wild birds, rodents, flies, darkling beetles, other insects, and parasites Contaminated feed, water or air Contaminated vaccines and medications Contaminated equipment brought onto the farm (trucks, tractors) Private poultry/bird keeping in the neighborhood. 47 Farm entrance 48 A chain linked fence around the farm is desirable. At the entrance to the farm there should be a building containing clean overalls and rubber boots which should be worn before entering the farm. Records must be kept of all visitors who enter the farm, such as name, date, declaration of being ‘clean’ and healthy, purpose of the visit and signature of the visitor. Preferably, the location and time of their last visit to another poultry farm should be recorded as well. Most turkey houses have an ‘anteroom’ before moving into the turkey area. On large commercial farms, changing boots and coveralls before entering each house in combination with hair nets and hand sanitizing are measures that should be taken before entering the birds in a flock. At least three days downtime between visiting different flocks is essential for veterinarians, feed consultants and/or breeder representatives. The most simple and efficient barrier is to divide the anteroom into a clean and dirty side separated by a bench. Clean footwear is kept in the clean side. Staff and visitors entering the house sit on the bench facing the dirty area and remove their footwear. They then swing their legs over the bench to the clean area where they put on clean footwear. When the visitors leave the house, the boots are removed and cleaned. This is a simple, quick method of preventing disease being carried into the turkeys via footwear which is the most likely route of entry. Breeding companies will have their own biosecurity system and code of practice, since breeding turkeys are much more valuable and any health risk should be avoided. Usually this will include showering before entering the bird area. Showers on farms growing birds for meat are less common, but highly recommended. Each farm’s biosecurity should consist of a series of defensive barriers with the turkeys at the center. Pump with disinfectant just before you enter the house. Showers are a way for making sure that employees or visitors do not take infections into the farm. A boot dip and hand sanitizer provided at the entrance to the houses is a last line of defense against any pathogens hitching a ride to your flock. Keep your boots clean and change the disinfectant regularly. All doors must be locked when no one is inside the house. After finishing certain activities (washing drinkers, removing dead birds) hands must be washed thoroughly, therefore a sink must be installed in each turkey house. Turke y S i gnal s Equipment and materials Before equipment or other materials are delivered it should be known where they were produced and/or stored and who transported them. Every transporter should supply a written declaration stating that the truck was cleaned and disinfected before loading and transportation. Vehicles for on-farm deliveries of poults and feed should be disinfected before entering the farm site. Care should be taken to ensure that equipment such as vaccination instruments and scales are not taken inside the house without first being washed and disinfected. Tools and other equipment should be left permanently in the building where they are needed. All new equipment should be cleaned and disinfected before entering the clean area. Material or equipment not needed on a daily basis should not be allowed in the buffer or clean area. Street shoes should be left in the dirty area. Make sure there is a correct way to store these shoes temporarily. Shoes and clothes should always be cleaned as soon as possible after use. Store them in such a way that recontamination is impossible. You can also use different colors in different parts of a farm. In this case the dark boots are used in the buffer zone (farm) and the white boots in the clean zone (house), while street shoes have been left in the dirty area. This litter tiller is moved between houses by a forklift. This prevents dirty litter being spread over the whole farm, and the tiller’s wheels from touching the potentially contaminated outside ground. Simple sanitary lock between the buffer and clean zones. The ‘street’ shoes are left on one side of the threshold and the farm boots are put on inside the clean area and don’t leave the clean area. 4. B io s e c u r i t y f o r p ro f i t 49 Vermin Besides people, animals pose an extremely potent risk to biosecurity. Where you have poultry, you have vermin; there is feed, places to hide and a suitable climate for multiplication. Besides the risk they pose to your biosecurity program, rodents can also cause direct damage to your turkey house and equipment! As a minimum, every operation should have a written program addressing the methods of control of wild birds, rodents, flies, lice, mites, fleas and darkling beetles. Records should be kept of procedures and chemicals used. Sufficient down-time is ideal for eliminating vermin: bait becomes more attractive when feed is scarce, there are fewer places for the vermin to hide, and the risk of birds being inadvertently contaminated with pesticides is small. A good pest control program has three elements: Prevention: make the house inaccessible or less attractive to vermin. Monitoring: look for signs of vermin such as traces of feeding, droppings, footprints. Eradication: use pesticides to stop them from multiplying. Flies • • • Risk: spread pathogens such as Campylobacter and Salmonella. Prevention: fly screens on air inlets and outlets, remove waste quickly, remove manure from the farm. Control: long-acting insecticide at point of contact, or an insect killer lamp (the fluorescent light attracts flies which are electrocuted by the electric wire grids). Darkling beetle • • • Risk: spreads pathogens, damages insulation. Prevention: use insulation with a solid top layer, smooth profile on house wall, remove manure from farm. Control: insecticide during down-time, but a smooth metal strip or metal sheet against the wall can also be effective in preventing further spread. Important to use insecticides on the walls just before taking the birds out and heating up the house before placing the new flock (before the house cools down and warms up again). Rodents • • • 50 Risk: spreading disease organisms such as Salmonella, damage to infrastructure e.g. short circuiting caused by gnawing through electricity cables, loss of feed. Prevention: clean up waste or feed sources around the turkey house, maintaining a clear-cut buffer zone around the house, properly closing doors and narrow ventilation openings. Control: bait traps, e.g. containing anticoagulants. However, many rats are immune to this. Turke y S i gnal s Rodent control After the turkey houses have been emptied is the perfect time to aggressively eradicate rodents and other pests, since these are possible vectors for diseases. When there are turkeys in the house, keep your eyes open for rodent signals and maintain rodent control: • Regularly check the bait stations along the turkey house perimeter. • Keep the bait always fresh, rotate types of baits used quarterly. Rodent facts Prolific: 1 rat produces 118 rats/year 1 mouse produces 50 mice/year Eats feed: 1 rat eats 9 – 18 kg of feed/year Spreads disease: salmonellosis, mycoplasmosis, colibacillosis, coryza, pasteurellosis, capilariasis, ascaridiasis Damaging: Constant gnawing damages wires, insulation, wood structure Range: Mice usually within 10 m of feed source, do not need water source. Rats travel many kilometers to find feed; drink 20 ml water/day Rule of thumb for presence of rats: • If you only see signs of rats/mice (droppings, gnawing), there are a few. • If you see them occasionally at night, there are more. • Occasional daytime and numerous night sightings means there are quite a lot. • Seeing several in the daytime means that you have a serious issue on your hands! By spilling feed you don’t only lose money, you also attract rodents and birds. If you see rats at daytime, then you really have a problem! Rats are mainly active during twilight and nighttime. Signals of rodents or darkling beetles: pieces of insulation material on the floor. A mouse in the feed hopper. Mice can carry disease, but if this mouse was killed using a poison baited trap, it could pose an extra risk for the turkeys. 4. B io s e c u r i t y f o r p ro f i t 51 Rodent prevention and eradication Keep an area of at least one meter from the walls clean. This area hasn’t been cleaned recently and the grass is too high. A grass area in between houses is an excellent hiding place for all kind of animals. Keep vegetation growth next to houses to a minimum at all times. Here wires are unprotected. Make sure that electric wires are in a closed casing that is inaccessible to rodents. This is safer, easier to clean and prevents rodent damage. Rat poison can be used in fighting rodents. Make sure that it’s put in a place where it can’t come into contact with turkeys or turkey feed. And of course, out of reach of children. A bait trap outside a turkey house. Poison is placed inside for rodents to eat. 52 Turke y S i gnal s Insect control To achieve the best result in controlling insects, insecticide must be applied twice during the sanitary period: just before clean-out and after the final disinfection. The purpose of the first ‘dirty’ eradication is to prevent the escape of the insects (e.g. darkling beetles) from an empty cold turkey house (without birds and feed). Darkling beetles are a known problem insect. They are pathogen transmitters, damage turkey house insulation, and eat feed. Between production cycles darkling beetles and their larvae prefer to hide in their ‘shelters’ (cracks in the floors, wall insulation etc.). The best time for their effective eradication therefore is immediately after the birds are removed to slaughter, when the feed is removed and the temperature in the house starts dropping. To increase the efficiency of the insect eradication, push the litter from the side walls for 1.5-2.0 m (5-7 ft) towards the center of the house and spray the open floor, the corners and the walls with an insecticide up to one-meter in height. Thus, you limit the possibility for the insects to escape. Rotate the insecticide products you use to avoid the insects building up resistance and use boric acid. Use a pesticide that is suitable for the type and location of treatment and follow the instructions for its application (procedures, rates). The combined treatment including adulticide (e.g. Cyfluthrin) and larvicide (e.g. Triflumuron) greatly reduces the adult and larval stocks, and control of darkling beetle populations can be achieved by the end of the second cycle. Millipedes outside a turkey house. If you look carefully you can also see a rat laying around. 4. B io s e c u r i t y f o r p ro f i t Effective darkling beetle control program • Identify darkling beetle infestation level • Keep litter moisture low (key nutrient for larvae and beetles) • Regular maintenance of water lines will prevent leaking and will help reduce beetle numbers • Follow a sound rotational insecticide program in accordance with label instructions and local legislation • Darkling beetles can be effectively reduced during the winter season by combining insecticides and low temperatures (frost). Darkling beetles Darkling beetles (Alphitobius diaperinus) are known to eat feed intended for your birds. There can be up to 2 million darkling beetles and larvae in a turkey house. This is a serious feed consumption issue. Darkling beetle development cycle. By interrupting the cycle (preferably on multiple points) you can control the insects. 53 Bird control Wild birds are the main transmitter of Avian Influenza and other infectious avian diseases. Keep wild birds away from your farm. The main issues are: • Prevent wild birds getting close (nesting). • Don’t allow access to feed (spillage). • Don’t allow access to the house. • Prevent droppings or dead birds as a source of contamination. The iron netting in front of the air inlets is no longer there. This creates an opportunity for wild birds to enter the house. Here, pigeons are eating feed before the truck has even left the feed mill. This is a biosecurity hazard. Make sure wild birds do not have access to the turkey feed. Remove dead birds that you find around the farm. Don’t forget the turkeys themselves. They can spread diseases to other turkeys on the farm. Remove dead turkeys daily. This one has been here for a while... Nesting birds on the turkey farm. Remove all wild birds’ nests and don’t create opportunities for them to start nesting. 54 Turke y S i gnal s Cleaning and disinfection program In addition to the cleaning and disinfection procedures after emptying the houses, several areas should be cleaned during the production period. • The buffer zone should be cleaned when necessary, but at least twice a year. • Don’t store cleaning materials in or around the houses before a cleaning takes place. • Showers and all other sanitary facilities should be visibly clean after every use. • The hygiene lock must be cleaned every day and disinfected every week. Taking the time to clean and properly disinfect the turkey houses in between flocks is mandatory in order to reduce the risks and break disease cycles. Repairs must be carried out when the house is empty. Besides cleaning out the house itself, it is important to clean the feeding system between every flock. This prevents diseases from spreading and spoilage of feed (molds and other contaminants). Remove any feed left in the feeding silo after delivering the turkeys for slaughter. The new feed for the new flock must be delivered in a clean silo; skipping this step is risking your next flock at their most vulnerable point. Remember • • • The quicker the house is emptied and cleaned, the longer the down time and thus, the higher the reduction in pathogen load. Cleaning, washing and disinfection are three separate steps. Clean and disinfect feed and water lines after every flock is shipped, and again before the new flock is placed. Before driving into the house with a loader to remove the old litter make sure all safety measures are observed: witch off the heat generators and raise or remove the feeding and drinking lines. 4. B io s e c u r i t y f o r p ro f i t Broom clean Remove excess feed from the main silo, hoppers, feed pans, and fill system. In order to thoroughly clean, wash and disinfect, disassemble and remove all feeding line elements (pipes, hoppers, shutters, plates). Remove the old litter with a loader/ tractor. Transport the used litter in covered trailers to a distance of at least two kilometers away from the farm for composting or processing. Dry cleaning Once the house is empty, dry clean the ventilation and heating systems equipment with a backpack blower or brush: fan housing, wall inlets and louvers, stoves and heaters, air filters etc. Clean and cover-up all non-washable equipment with water-proof protection: electric motors, environmental sensors, heating equipment. Brush the remaining dust and debris from all surfaces and don’t forget hard-to-reach places; a pathogen lurking there might cost you your next flock. Example of a clean-out procedure Day Activity 1 Feed/litter removal, a dry clean, disinsection 2 Equipment protection, washing 3 Drying and wet disinfection 4 Drying, disinsection litter delivery and distribution 5 Litter treatment 6 Brooding equipment set up 7 Preplacement check and nebulization 8-13 Placement preparation 14-28 New flock placement A clean house with the last remaining litter brushed to the center in order to be removed by hand. The drinking system has been emptied as well. Especially in winter make sure to empty the water lines and drinkers to avoid damage due to frost. 55 Cleaning the house Wash the turkey house internally and externally with a pressure washer (minimum 100 bar /1500 psi), preferably with hot water (> 40°C/104°F). Wash the feed silo, front/back sides of the house, walls and adjacent roads - only at ambient temperature > 10°C (50°F). For the interior of the house, wash in the correct sequence: start at the rear of the house and move to the front, from apex, downwards. Wash off the detergent from all the house/equipment surfaces as it may later react with the disinfectant and significantly reduce its’ efficiency. Scrape/sweep the water from the floor. Be certain that all dirt and debris (organic matter) is removed in the end. Pay attention to cracks and joints. Water lines disinfection Cleaning water lines between flocks is critical for removing biofilms and debris that accumulate while drinking lines are in use. Biofilms and debris allow water supply lines to harbor bacteria and other potential pathogens. They must be removed with a disinfectant. This needs to be done at least 24 hours prior to poults placement or moving turkeys into the grow-out house. Use two products one after the other : • fill the pipe with an non-foaming alkaline cleaner and leave it to work for 2-4 hours depending on water hardness and temperature. • rinse the pipe intensively with water. • fill the pipe with an acid disinfectant allowed to be in contact with feed like an iodine based, peroxide based or acid based disinfectant. Let the disinfectant act for several hours depending on the product. • rinse the pipe intensively with drinkable water. All open drinkers should be disassembled and washed inside and out. Inspect for worn parts and replace them if needed. Cleaning and disinfecting the feeding pans You always work from the source to the end. So, after cleaning and disinfecting the silo, auger, hopper and feeding line, it is the feeders’ turn. Make sure they are completely empty and the total house is brushed out. Checking the results Let someone not involved in the cleaning and disinfection, check the results and give direct feedback to the cleaning/disinfection team. • Visual examination - dirt, debris, dust, fluff, spoiled feed, etc. that probably carry bacteria. • Bacteriological analysis - actual bacterial load of the substrate/environment (total plate count, measured in CFU). • Instrumental measurement - fast method for microbial contamination assessment (luminometry, measured in ATP/RLU). First cleaning and disinfecting are two separate steps in the process. Cleaning should be done thoroughly. Disinfection after a bad clean will not have any effect. And not just the feeder, don’t forget the inlet as well. The feeding inlet on the left has not been properly cleaned. 56 Drying the house After washing and before disinfection, drying the house is necessary. Use of heating and ventilation systems will speed up the process. Set your heating system on 25-30°C (77-86°F), and ventilation to 10%. Make sure all the heaters/brooders work properly. Sometimes they stall after intensive or careless washing with improper controller protection. It is not always possible to see how clean the surfaces are until they are dry. Complete the final inspection after drying, and revisit the cleaning process if necessary; the loss of time is better than risking the health of a flock. Maintenance and repairs should be done prior to final disinfection, otherwise you might re-infect the equipment (gas/electrics, lights, feeders/drinkers, leaking nipples, cracked and destroyed concrete floors and wall surfaces). Pest proofing: do not allow shelters for insects, rodents and check the presence/condition of the grills/nets on the air inlets to prevent wild birds entering the house. Wet disinfection • Ensure there are no residues of detergent and water in the house and equipment surfaces before starting the wet disinfection. • Check the expiry date and the operational concentration of the disinfectant. Make sure the chosen disinfectant is compliant with biocidal regulation. Keep the temperature in the house around 25°C (77°F) for optimal results in case of disinfection with formalin. • Spray the entire building with a strong broad spectrum disinfectant (bactericidal, virucidal, yeasticidal, fungicidal). • Include fans, fan housings, fan louvers, stoves, drinkers, curtains, bird wire, feed pans and feed lines. • Properly dry and ventilate the house after the wet disinfection for at least two days. • Document the amount of water and product used to wash down and disinfect. Cleaning and disinfection Drying Proper storage ‘Clean’ pest control The purpose of the ‘clean’ insect-control is to prevent the return of the insects, which managed to escape or survive the ‘dirty’ eradication, from their shelters to the clean and warmed up house with the fresh feed in the feeders. DO NOT apply insecticides together with the disinfectants. Properly dry the house before applying the insecticide. If everything is clean and dry, keep it that way and don’t store it in the house like this. 57 CHAPTER 5 Turkey house climate Turkeys can be grown in a wide variety of climates. The two fastest growing markets are North Africa (very hot summers) and Russia (very cold winters). In cold climates the housing and climate controls must be of a high standard. In very hot conditions, the housing can be much less expensive. An incorrect climate from an early stage of the flock’s development can severely affect its’ health, performance and final results. Ventilation minimum H2O, CO2 maximum O2 Heat CO, NH3 58 Dust The house climate is a combination of temperature, air humidity and velocity, indoor air composition, dust, and light. These factors can all potentially impact each other. Climate issues may lead to respiratory problems, gastro-intestinal dysfunctions and systemic bacterial infections, associated with high levels of NH3, CO, CO2 and dust. Excessive humidity affects the litter quality, leading to footpad lesions, breast blisters, and dermatitis etc. A lot of damage due to inappropriate microclimate will occur in the brooding period, when young poults are very vulnerable to climatic stresses. These very common issues lead to high levels of early culling and mortality or later carcass condemnations at the point of slaughter. Turke y S i gnal s Microclimate Basic climate requirements The microclimate is difficult to correctly predict and standardize. It requires creativity and understanding of turkeys’ needs to be able to maintain optimal conditions. Each farmer will find his own specific combinations of setting and approach to achieve optimal performance (which can rarely be blindly copied from one farm and/or turkey house to another). Most parameters can be measured with electronic devices, but their values do not necessarily mean comfort for (all) the birds. Spend time in the turkey house among the birds, watch their behavior, check the air flow (smoke test), find the critical areas in the house which are out of the sensor’s coverage, and try to understand the interrelation of these parameters to learn how to notice and react to turkey signals relating to the suboptimal microclimate. There are several methods of brooding poults for the first few weeks of their lives. The traditional method is to use hover brooders. The poults are confined to the brooder area by a circle of cardboard for the first week or so of life. Two new systems are whole house heating as used by the broiler chicken industry and underfloor heating. The latter is usually installed at the time the house is erected. Parameter Recommended level Temperature (air) 34-37°C (93-99°F) (brooding). Gradual decrease to 12-14°C (54-57°F) in fattening Temperature (floor) Perfect: 1-2°C (2-4°F) below air temperature. Minimum: 28°C (82°F) Carbon dioxide (CO2) < 3,000 ppm Carbon monoxide (CO) < 10 ppm (ideally 0) Relative Humidity 45-65% Ammonia (NH3) < 10 ppm (humans can smell 5 ppm) Hydrogen sulfide (H2S) < 5 ppm (ideally 0) (humans can smell 0.5 ppm) Sulfur dioxide (SO2) 0 Ventilation rate, m3/kg/h Depends on the outside climate, farm layout and age of birds Air speed at bird level < 0.1 m/sec (0.22 mph) (in winter, in brooding) < 0.2 m/sec (0.45 mph) (in rearing until 6 weeks) 1.5-2.5 m/sec (3.4-5.6 mph) (only in summer, only after 6 weeks) Temperature difference at bird level < 1°C (2°F) (in rearing until 6 weeks) Negative pressure 0.5-1.0 Pa/m of turkey house width Dust < 3 mg/m3 Light 100-20 lux (9-2 fc). 8 hours of darkness per day Unable to regulate temperature, Transition period environment crucial around 5-7 days old 0 (28)0 incubation 7 brooding Poults produce their own heat and can self-regulate their body temperature 28-63 rearing 105-140 fattening development growth Poults cannot regulate their body temperature properly. For the first 5-7 days their body temperature varies in line with their environment (poikilothermic). If the temperature is too high or too low during the first week, it will have a negative effect on the poults’ activity, uniformity, daily growth, livability, feed conversion and final body weight. Radiation Evaporation Convection 80% 55% Conduction Birds can’t sweat, so they lose heat through conduction, radiation, convection and evaporation. Minimize these losses in very young poults. With older birds it is often the other way around as excessive heat removal may be required. 5. Tur k e y h o u se c l i m a t e 15% 15% 30% 5% A turkey poult usually loses about half of its heat through the skin, and half through breathing. If the litter layer is too thick, the poult will have to expel heat through panting. So, with the thickness of the litter layer, you can influence the heat regulation of the birds both in winter (undesired heat loss for young poults) and in summer (desired cooling for older birds). 59 Floor temperature Air temperature The first thing poults feel after being unloaded from the transportation crates or boxes is the floor/litter temperature. It strongly influences their activity and health from their very first moments in the turkey house, and predetermines the overall performance of the full rearing and fattening cycle. Make sure the house and floor are properly pre-heated. Air temperature is the second most important parameter after floor temperature. If hover-type brooders are used, the temperature should be approximately 35°C (95°F) in the first days. Take this temperature reading at the edge of the hover approximately 5 cm above the litter, or at the height of the poults’ back. Be sure to check the accuracy of the thermometer before the poults arrive. Reduce the hover temperature by around 2.8°C (5°F) weekly until it registers 18-20°C (64-68°F) or is equivalent to the prevailing nighttime environmental temperature — whichever is greater. During the first weeks, room temperature should be at least 21°C (70°F). This helps to prevent any drafts on the poults and wide temperature fluctuations in the brooder room. If the weather is warm during the brooding period, the heat can be turned down at the beginning of the second week. However, heat should be maintained during the evening hours for a longer period. In mild climates, little or no heating is required after the sixth week, depending on the weather conditions. Put your equipment back in place before the new flock arrives! This T-sensor is still tied up under the ceiling (from the clean-out period) and will indicate a high temperature. The poults will be huddling on the floor, with the computer not running the heaters. X 40°C 33-35°C X 38°C 42°C (108°F) 40°C (104°F) ✓ 40°C (104°F) 35°C (95°F) 40°C (104°F) 30°C 33°C (91°F) 31°C (88°F) 24°C 24°C (75°F) 28-30°C (82-86°F) The floor is cold 24°C (75°F), air temperature is OK (33-35°C/91-95°F): strong/active poults feel comfortable, the weak/passive poults are losing heat through conduction on the cold floor. 60 37°C (99°F) Heating up the house to 37°C (99°F) will partially solve the problem of the cold floor for the minority - the weak poults, but it creates an overheating problem for the majority - the active poults. Don’t blindly trust instruments, regularly send your tools out for accurate calibration. Compare them with similar tools. Heating up the floor before litter distribution is the key to a successful brooding period for all categories of poults (minimal difference between floor and air temperature). At best your floor temperature should be about 3-4°C (5-7°F) below air temperature, (28°C/82°F as minimum). If floor temperature gets too low, there will be condensation on the floor. Relative humidity The effect of air temperature and relative humidity are closely related. This can be illustrated with a sponge. Hot air is a sponge that can absorb water. When the air gets colder, air molecules move closer together so there is less space for moisture, the same as when you squeeze a sponge. This is fine until the sponge is saturated, after that water will begin dripping out of the sponge. In the air, this manifests itself as condensation. LOOK-THINK-ACT When do poults suffer from heat stress? You’d expect poults to experience heat stress at the hottest time of the day. But this problem usually occurs at the end of the day as the air cools down and the RH rises rapidly. Then the birds are unable to get rid of their excess heat (always look at the combination of temperature and RH). Hot air, can hold a lot of moisture But as the air cools and shrinks... Mollier diagram 50 RH 100% 45 Absolute humidity (g/kg) In this graph temperature is plotted against the absolute amount of moisture in the air (Mollier diagram). The curved lines show the relative humidity (RH). If the initial temperature is 35°C (95°F) with RH of 60% (A) and temperature drops, then relative humidity rises quickly (absolute moisture content in the air doesn’t change): move horizontally to the left. With higher RH, less evaporation is possible; poults find it harder to get rid of excess heat. In this example, if the air cools down to 26°C (79°F), humidity has increased to the maximum of 100% and the poults will die from heat stress (B). ...it can no longer retain or absorb moisture (so evaporation ends and condensation may occur) 40 RH 80% 35 30 B 25 A 20 RH 60% RH 40% 15 10 5 0 0 (32) 5 (41) 10 50) 15 (59) 20 (68) 25 (77) 30 (86) 35 (95) 40 (104) Temperature °C (°F) 5. Tur k e y h o u se c l i m a t e 61 Comfortable climate Air quality When do poults feel comfortable? For them a relative humidity (RH) of 50-60% is ideal. As a rule of thumb you can use the temperature/humidity index: T°C + RH%. 90 is a comfortable figure. At about 5 points above the comfortable value, the poults begin suffering from heat stress. If it remains above 115 for a prolonged period, they will die. When poults are hot, increasing the temperature can sometimes actually help them cool down because the RH drops and they can evaporate more moisture. Remember a simple rule: +1°C (2°F) reduces the RH by approximately 3%! Good to know: poults will tolerate warm and even hot conditions more easily than a slight chill! Air quality is impacted by the turkeys’ presence, type of bedding material and litter condition, ventilation, watering, and heating method (direct/ indirect combustion). If you have several houses, you may notice turkeys in different houses doing different things. If the birds in one house are less active than those in another, this could be a signal that the climate is incorrect. You can monitor most gases yourself using gas detection tubes. There is plenty of oxygen in the air, so oxygen level is seldom a problem, but the increase of CO2 and other noxious gases can spell disaster. The most important noxious gases: • Carbon dioxide (CO2) • Carbon monoxide (CO) • Ammonia (NH3) Temperature (°C) 100 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 Danger 95 90 LOOK-THINK-ACT What does this behavior tell you? Humidity (%) 85 80 75 70 95 Muggy 65 60 55 50 45 85 Comfortable Too low Keep the birds within the comfort zone. If you reach the red area, birds will die. In the blue area they will suffer cold stress, which will seriously impact their feed conversion. Birds are huddling together between the feeding and drinking lines in large and small groups. Prompt action is needed: raise the temperature by 0.5-1.0°C (1-2°F) and check the flock behavior after 20-30 minutes. The huddling could also be related to a disease or a strong post-vaccination reaction (fever). In any case - increase the temperature to help the flock make a quicker recovery. 62 After placing the poults, protect the flock from any possible drafts, especially in winter! Seal the doors, unused ventilation system elements, etc. Turke y S i gnal s Measuring CO2 CO2 (carbon dioxide) In poultry houses CO2 largely originates from air exhaled by the birds; the heavier they get, the more CO2 is produced. In brooding houses, most of the CO2 is produced by heating equipment (gas combustion). CO2 is a heavy gas, so the concentration at bird level can be much higher than at 1.5 m (5 ft) height. CO2 levels should ideally be below 3,000 ppm (EU standard < 2,500 ppm). In high concentrations CO2 makes the birds lethargic and apathetic. It will also give you a headache and shallow breathing if you spend a long enough time in the house. CO (carbon monoxide) CO is an odorless, very dangerous gas for both birds and people. CO is the result of incomplete combustion of gases. Improperly tuned heaters (dirty filters) operating at off-design levels, in combination with low ventilation levels, decrease combustion efficiency, resulting in increased CO emissions. Keep carbon monoxide below 10 ppm. Data loggers are important to make sure these levels are not exceeded. Too low CO2 level: Ok in case of summer/tunnel ventilation, but suspicious in a brooder house. Overventilation? Optimal CO2 level: below 2,500 ppm is optimal for any age and any season. High CO2 level: above 3,000 ppm indicates insufficient ventilation and/or excessive heating. Left: In a house heated by brooder-stoves it is not surprising to see CO levels much above the permitted limits, especially during the coldest season. Right: In a house with jet heaters the situation is the opposite - CO2 is the main problem. Increase ventilation (if it’s not too cold outside). Complete combustion is usually characterized by a blue flame. If you see another color: ask your technical service to adjust the heater settings. By clipping a CO2 meter on you boot, you can measure CO2 at bird level. On a set level the alarm will go off and the farmers knows that he has to adjust the ventilation. To detect CO every turkey house must be equipped with an automatic sensor system. CO level near the brooders is the highest in the turkey house. Using both local and whole house heating – can be a double trouble (high CO2 and CO). Ventilate more! 63 LOOK-THINK-ACT What do you think when you see this? Dust is not only unhealthy when inhaled, dust accumulation on heaters is a serious fire hazard. Regularly clean your heaters and inlets. Effect of ammonia levels on production at 4 weeks NH3 (ppm) Feed intake (kg, pounds) Live weight (kg, pounds) Variation in flock (C.V.) 0 2.19 (4.83) 1.36 (3.00) 12.1% 25 2.14 (4.72) 1.34 (2.95) 13.2% 50 1.86 (4.10) 1.10 (2.43) 14.2% 75 1.84 (4.06) 1.12 (2.47) 16.8% source: Berry Lott, 2002 Dust facts 64 Sources Amount of dust depends on: The dustiest types of litter • • • • • • • • • • • • • Litter Feed Manure Feathers Skin Temperature Air Speed Litter type and moisture Feed structure Relative humidity of the air Too much ammonia can even result in blindness. This is a rare event and would indicate a potentially catastrophic ventilation issue. Peat (turf) Dry sawdust Chopped straw Ammonia (NH3) If you smell ammonia on entering the house, the level is too high (> 5 ppm). NH3 is a product of bacteriological processes in the litter. Ammonia is lighter than air and therefore rises in the turkey house. The ammonia level in the poultry house depends on ventilation, temperature, relative humidity and stocking density. Ammonia production is closely related to moisture level in the litter, and so to the relative humidity of the air! This means that proper control of RH% in the house automatically controls ammonia emission from the litter. Carefully watch the watering system for leakages as well. High ammonia and dust levels affect the poults’ mucous membranes and makes them more susceptible to respiratory disease. NH3 is well known to lower the feed intake, daily growth and flock uniformity. Dust The long turkey production cycle creates many conditions for dust formation and accumulation. Highly contaminated dust is a trigger of respiratory disease, and can significantly reduce the heating and ventilation capacity of the turkey house equipment. It also acts as a vector for micro-organisms. High dust levels can particularly lead to Aspergillus infections of the air sacs in turkeys of any age. Keeping RH% low and working hard on the litter quality can be very positive for the leg health, but becomes the cause of a dusty environment, so keep the balance right. Try to keep the dust sources under control (fines in the feed, sawdust in the litter), maintain a RH of 50-60%. You could use a high-pressure fogging system to keep the dust in the turkey house down. With the lights on you can easily see the dust in the turkey house as a kind of mist. Dust accumulates at the air inlets, hindering a free airflow. Turke y S i gnal s Ventilation system choice Ventilation regimes depend on seasons (minimum ventilation for winter, maximum for summer), and weather conditions during the transitional periods (heat/rain and day/night shifts in autumn and spring). Not all ventilation systems work as expected! This is not only due to improper application of the existing tools, but an initially incorrect building design, insulation materials, heating and ventilation equipment, which eventually require more manual intervention from the operator. Let a climate expert check both the climate computer and the climate twice a year. The expert can adjust the manufacturer’s settings if necessary and pick up on changes in the sensors which could indicate that the climate is not being optimally controlled. Also use your own common sense: You get used to bad air quite quickly, so take note of the impression you get when you enter and leave the house. Natural ventilation (open type houses) Natural ventilation doesn’t make use of fans for incoming or outgoing air. The fresh air enters the house via open inlets, often fitted with controlled valves, panels or curtains, and leaves through the same openings and/or the roof. Natural ventilation is often seen as a simple and inexpensive system. Whether that is true depends on the results that can be achieved from such a house. Due to the very high initial temperature requirements it cannot be implemented for brooding houses, especially in cold and temperate climatic zones. Mechanical (forced) ventilation Even in areas where natural ventilation can work well, farmers are increasingly using mechanical ventilation. The investment and energy use are higher, but it offers more control options and is therefore more likely to produce good results. The air is expelled from the house by fans creating a pressure gradient. The slight negative pressure in the house pulls air in via all openings at a similar rate. It is therefore important that there are no openings in addition to the air inlets: they could disrupt the entire system. Types of ventilation systems, based on air pressure management Natural ventilation is based on the principle that the warm air, produced by the birds is sucked out of the house through a roof opening (chimney effect). This system is acceptable for turkey fattening houses in moderate - cold climates. Turkey house with natural ventilation in Spain. 5. Tur k e y h o u se c l i m a t e Equal pressure Open houses with natural ventilation in hot climate Excessive (over)pressure Old and new systems based on preconditioned air pumped into the house through air tubes Negative Most common ventilation systems (under)pressure used in regions with moderate/cold climate Curtains can be closed with natural ventilation for temperature control during the night or cold season. Make sure there is adequate ventilation for the necessary gas exchange. 65 LOOK-THINK-ACT What do you think when you see this? Front Middle Back In a perfect situation, the temperature variations inside the turkey brooding house should not exceed 1°C (2°F). A poorly insulated house will never have a uniform temperature. In this situation with leaking doors/ back wall outlets, temperature variation is almost 4°C (7°F), the air velocity is above 0.1 m/sec (0.2 mph). This is unacceptable, and the birds confirm that by avoiding cold zones and piling up due to the cold. The older the turkeys are, the more tolerant they are to temperature variation. Minimum ventilation Minimum ventilation is necessary to ensure that turkeys have enough fresh air, to remove waste gases and moisture. Usually a very minimal level of ventilation is provided during the first week to save on heating costs, and more importantly – avoid undesirable drafts. Throughout the cycle, more waste gases and moisture are produced and the amount of air that must be refreshed increases by the hour. Water that is not removed via ventilation ends up in the litter that will (as a result), become wet. In the first week the poults may need between 0.04 m³/bird/h (0.7 m³/kg/h) to 0.1 m³/ bird/h of fresh air (1.7 m³/kg/h). With age and actual temperature, the ventilation rate will go up. The actual amount of minimum ventilation depends on the type of heating, because often most of the CO2 is produced by gas combustion (not the birds). Airtight and well insulated houses Although minimum ventilation is required, it should be regulated, so a house should be airtight and well insulated. Without this you will not be able to maintain a uniform temperature and controlled air flow. A good airtight poultry house should have a negative pressure of at least 50 Pa with all inlets closed, and minimum (roof) ventilation on. Chilled birds. A non-airtight house creates a potential risk of drafts and piling up, especially during the night. 66 Poor house construction and insulation increases the risk of draft and condensation during the cold seasons. Turke y S i gnal s LOOK-THINK-ACT A farmer has covered an inlet to prevent cold air entering. What do you think about this method? Condensation and subsequent icing in winter at a cold spot in the corner of a house. The water drips on the litter and feed, and the fluid can harbor many microorganisms. In the turkey house with negative-pressure based ventilation the insulation of the inlets is done from the inside. This makes no sense, since the plastic will be pulled into the house and start leaking from condensation. Condensation on the ceiling due to bad house construction/insulation can become a big problem in winter. The water drips on the litter and feed, and the fluid can harbor many micro-organisms and trigger the growth of molds. Multiple icicles hanging from the roof of the turkey house is a signal of poor roof insulation and means the loss of heating energy will result. A smoke test visualizing the cold air falling down on the birds from non-insulated front wall inlets. An IR camera can help reveal much more leakage, like here at a ventilation duct. 5. Tur k e y h o u se c l i m a t e 67 LOOK-THINK-ACT What is the purpose of this bottle? For an accurate air pressure assessment, the external pressure control pipe should be carefully protected from the wind. The bottle prevents wind disturbing the reading. measuring air pressure in the turkey house measuring air pressure outside indicator of a difference in air pressure Negative pressure can be measured by special equipment, measuring air pressure both inside and outside the house. It can also be calculated based on the air speed in the air inlet. Negative pressure is the key Negative (under)pressure is when the air pressure inside the turkey house is lower than the pressure outside the house. It is created as a result of the exhaust fans operation. This negative pressure is necessary to have control of air movement (speed and trajectory). The required negative pressure in a poultry house is related to the width of the house. It is regulated by the ventilation rate and the opening of the air inlets. As a general rule: for each meter of house width the negative pressure should be around -1 Pa. So, a house of 18 m (59 ft) wide should have a negative pressure of -18 Pa to create the airspeed required to push the air up to the center of the house along the ceiling. It is almost impossible to achieve -1 Pa/m in the first 7-10 days of a flock’s life due to the very small amount of ventilation needed. Other factors determining the level of negative pressure: • In cold seasons the negative pressure should be ~10% higher, because cold air is heavier than warm air, so higher pressure is required to prevent air falling down close to the side walls. • In the warmer seasons and with older birds (from 4 weeks) negative pressure can be ~10% lower, because the temperature differences inside and outside are small - the air will not fall easily. • With a cross-ventilation system the negative pressure should be -2 Pa/m of house width, because the air must travel twice the distance across the house. • Higher negative pressure is required in the houses with inlets located in the roof, because the incoming air has more obstacles to pass on its way into the house. To be able to supply reliable data the pressure and temperature sensors require the correct protection. The cover on the right one has come off, repair this. 68 Turke y S i gnal s Air velocity and trajectory The air velocity should never exceed 0.1 m/sec (0.2 mph) in brooding, 0.2 m/sec (0.4 mph) in rearing and fattening and, unless the birds start suffering from heat stress. During the hot season it should not exceed 2.5 m/sec (6 mph), because higher velocities lose efficiency but increase the risk of stress. During the installation of ventilation systems, their performance should exceed your projected requirements by 20%, to take into consideration system wear and cleanliness. There is a direct relation between the negative pressure in the house and air velocity. Coanda effect Minimum ventilation (small poults until 28 days) + winter ventilation (any age) Maximum ventilation/summer ventilation after 28 days. Make use of the Coanda effect: the smoother the surface of the object, the easier the air stream moves along this surface, requiring less initial input. So, a smooth wall/ceiling surface without obstacles helps the incoming air ‘stick’ to it and run smoothly to the center of the turkey house. You will need less negative pressure and initial airspeed to create the trajectory you need. What we want in cold climate zones – high ridge with a warm air mass. This inlet could not be worse: no flap, flat rigged ceiling, a cable channel and a gas pipe – all in the way of the incoming air! Correct There is plenty of room above the tiers to allow the air right into the middle of the house. You can also direct air to the middle of the house with pipes or ducts from outside, running along the ceiling to the middle. What is often seen: ‘tunnel’ type of houses, which are not suitable in cold climate conditions. Incorrect Poor air circulation can occur in houses with low ceilings and a relatively large number of obstacles. Air does not circulate properly in houses which are too low. 69 Possible air distribution scenarios It is impossible to assess the air distribution in the turkey house without visualizing it. Complete a smoke test to see how quickly the air is flowing through the house. You don’t have to take the turkeys out of the house to do this. A simple solution if you don’t have a smoking machine is to use the tape from an old music cassette. It’s very lightweight and easily flows with the air stream, indicating its’ direction. What can you expect to see? 70 Too much negative pressure / speed • The fresh, cold air in the middle falls and there is little air movement at the sides. • The poults avoid the middle and go to the sides of the house, resulting in damp litter. • Reduce the negative pressure. Too little negative pressure / speed • The fresh cold air falls too quickly and is therefore not being heated up enough. The poults keep to the outermost quarters and the middle of the house. • This has created two empty strips down the length of the house: a zebra crossing effect. • Increase the negative pressure. Too little opening • The poults move away from the edges and are mainly in the middle. • The flaps are too tightly shut, so there is too little air entering through each flap, which dissipates too quickly. • Open some of the flaps about two fingers wide. ‘Reversed’ • In hot weather the flaps will turn. • The air will pass right over the poults at high velocity. • This will make the air feel quite cool near the birds (wind chill effect). This should only be done deliberately if the ambient temperature is very high. Turke y S i gnal s Source: Henk Rodenboog Good ventilation Correct airflow for minimum ventilation: cold air is coming in through the inlets, due to negative pressure in the house. The volume will increase because the cold and warm air mix together and the speed decreases. Once on the floor, the air is pulled back to the wall/ inlets because of the Coanda effect. Effective temperature (°C) Interaction of temperature, RH and air velocity 34 35°C (95°F) 30 26 29,5°C (85°F) 22 18 21°C (70°F) 14 0 0.5 1 1.5 Air velocity (m/s) 2 2.5 Effective temperature for fully feathered poults (from 28 days) based on the air temperature, RH% and velocity. Chill effect and age Age Experienced temp. difference 1 day old - 8°C (14°F) 7 days old - 5.5°C (10°F) 21 days old - 4°C (7°F) 35 days old - 3°C (5°F) The lower temperature experienced by the turkeys does not only depend on air speed, but also on age. Younger turkeys are much more susceptible (small body size, less subcutaneous fat). For most inlets a minimum opening of 3-4 cm (1.2-1.6 in) is necessary for a good air flow. You can realize this in the first week (when little ventilation is required) by not opening all the inlets at the same time. Here only every third inlet has been opened. Bird comfort is created by the joint influence of temperature, relative humidity and air velocity (= effective temperature). You can use air velocity to cool birds even at higher ambient temperatures, but above 38°C (100°F) this wind chill effect is not effective anymore. Be careful about starting cooling too early. Even for adult birds a cold, humid draft can be dangerous. The cooling effect increases significantly at low temperatures, high humidity and high air speed. Inlets Based on the minimum ventilation level, the work of the inlets determines the negative pressure, incoming air velocity and airflow trajectory in the turkey house. Inlet design, location, number and management are very important for controlling the air distribution in the house and protection of the young poults from draft and disease. Standard for air inlet opening: 0.5-1 cm2 per 1 m3 ventilation capacity/hour. Air mass is as important as velocity With small birds only a very small part of the air inlet capacity is necessary. This can be realized by automatically creating a small simultaneous opening of every inlet. But the problem is the small amount of air coming in through each inlet. This small volume has no mass and will not reach the center of the house. It is a better idea to use less inlets, but opened wider. The bigger the opening – the more air coming in per inlet and the less resistance it has, the further the air stream moves in the house. The cold air comes in at the same pressure and velocity, but look at the distance of spread from the inlet: with a small opening there is more air disturbance. 5. Tur k e y h o u se c l i m a t e 71 72 After negative pressure is established, a smoke test will help to adjust the position of your flap, especially if there are a lot of obstacles in the way of the air stream on its way to the center of the turkey house. You need to set up all your inlet flaps in the turkey house in the same position. It’s easy when your inlets have sidewall guides with fixed markings. Without markings, a handmade template could be a tool to put all flaps in the same position. A minimum opening of 3-4 cm (1.2-1.6 in) should be used from a day old. Sudden increase in static pressure might not only be ventilation system errors. Regularly check your inlets (especially after sudden temperature fluctuations), for blockage from dust or snow. Poor inlet insulation leads to condensation. Dust sticks to the moisture and accumulates, leading to faulty operation. Keep your ventilation equipment clean. Dust and ice significantly reduce the capacity of your inlets. Turke y S i gnal s Heating systems A variety of heaters are available - all with their own pros and cons. The brooding system you use is a determining factor in the type of heater you should choose. A standard for heating capacity is 80-120 W/m2 (Europe). In the colder area of Central Russia, a minimum of 220 W/m2 is required. Warm air heaters High-intensity IR heaters Pancake brooder Warm air heaters provide less uniform heat than can be achieved with other heating methods. They are often placed at the end of the poultry house with the heated air directed toward the middle of the house. Consequently, there tends to be an area in the middle of the house that is warmer than the sides and ends. A mixture of fuel and air is burned, producing surface temperatures of 870-980°C (1600-1800°F) and an orange glow. Because of the creation of carbon dioxide and water, more ventilation is required. The extra ventilation also tends to cool the environment, requiring even more heating… A major disadvantage is incomplete combustion due to the filter blockage from dust, leading to the accumulation of high levels of CO in the house. The pancake brooder (gas radiator/ jet brooder) is widely used. They are relatively small and heat output is low. Pancake brooders are often located about one meter above the floor. These heaters transfer about 40% of their energy as infrared heat to the floor and 60% to the air as convective heat (often lost through the roof). Pancake heaters involve an open flame and thus add moisture and CO2 to the house environment, requiring extra ventilation during which heat is lost. Such heaters work fine in mild climates in brooding/rearing houses in combination with high intensity IR brooders, but never alone. Due to their very low position on the wall large males easily destroy the nozzles and they need repair/replacement for every cycle. Since the physical size of a high-intensity IR heater is small, the heat felt from the unit is localized in a small area. These heaters are more appropriate for spot heating applications. Use two IR heaters per brooder ring to avoid problems if one of them stops heating. Pancake brooder heaters are normally mounted at a low level. In time they are elevated to decrease temperature at floor level, if they are not easily adjustable. In this case they are not spot-heating anymore, but more whole house heating. The brooder filters require regular cleaning and/or replacement: a very labor intensive job! 5. Tur k e y h o u se c l i m a t e The middle of the house will be properly heated, but the side walls are often not reached, leaving cold spots. So, gas stove heaters of this type should be directed outwards to the house wall to avoid this problem. 73 Indirect heaters (boilers) Hot-water convection heater Wet systems are expensive but popular due to their multi-functionality and good heat distribution. The pipes radiate heat in all directions. Wet systems are slow to adjust to outside climate changes. The major advantage is the complete absence of any toxic gases and the lowest ventilation cost among all heating systems. In dusty conditions, convectors tend to lose their heating capacity very quickly. Therefore, regular and thorough cleaning is absolutely necessary. Gas-fired, low-intensity infrared heaters Gas-fired, low-intensity infrared heaters mix gas and air, then burn it inside a heat exchanger tube, with maximum temperatures generally between 480°C and 595°C (900-1100°F). The long heat exchanger tube allows the heat to be spread over a much larger area, compared to the more localized heat from a high-intensity heater. The exhaust gases are removed via a chimney so that the house air remains free of harmful gases. Example of hot water heat exchanger. There is a temperature difference between the beginning and the end of the tube of a gas-fired, low-intensity infrared heater, so be prepared for some temperature fluctuation in the turkey house. 74 Turke y S i gnal s Jet heaters Jet heaters combust gases and blow the heat into the room. There are direct and indirect gas jet heaters. With indirect heaters, combustion gases are expelled outside the house. It’s preferable to have multiple smaller capacity blowers, than fewer of higher capacity. The shorter the distance between the heaters – the more uniform the climate will be in the turkey house. A big mistake is ‘mirroring’ the ventilation and heating equipment in the turkey house in order to save costs of installation. ✓ Be careful with the height and direction of your jet heaters: 1w rong position: too low, too close to the wall and inlet – too much turbulence of cold air at bird level. 2c orrect position: min. 3 m (10 ft) from the wall, min. 1.7 m (6 ft) high – away from the inlets. X Correct heaters’ direction (clockwise) – the heater fan rotation helps to push the cold air up to the ceiling by mixing with the warm air. Incorrect heaters’ direction (counterclockwise) – the fan rotation pushes the incoming cold air down to the floor before it’s been preheated, creating a cold draft on the floor. Correct direction, but wrong height and wrong distance from the wall. Wrong direction, wrong height and wrong distance from the wall. It’s not a good idea to direct a jet heater down to the floor (left). Its position should be strictly horizontal or - if it’s hanging low - slightly upwards to avoid stressful airspeed at bird level (right). When the heaters start running, they will ‘eat’ the air and pull slightly backwards. The left heater will be even worse, the right heater will be almost horizontal. 75 Cooling system In hot climates cooling could be required. The act of cooling can sometimes actually cause heat stress. In higher RH, birds lose very little water due to evaporation, so they are unable to cool down effectively. Lowering the temperature will cause the RH to increase even further. The answer is not to lower the temperature, but to ventilate more to remove moist air from the house. A turkey house with cooling pads installed in the front wall. A fogging system that creates a mist just above the inlets. Evaporative cooling in reducing temperature Evaporative cooling can be an effective method to reduce the temperature of incoming air and is effective when temperatures are over 27°C (81°F) and RH is below 80%. Evaporative cooling is detrimental when humidity is over this mark, as turkeys can no longer lose heat through respiration. Overuse of evaporative cooling can also cause wet litter. Evaporative cooling can reduce air temperatures by 8°C (14°F). Don’t overdo it: younger birds that are not fully feathered could be chilled very quickly. Cool cell pads are mounted at the tunnel inlet end and water is slowly sprayed or trickled over the wet pads to cool the incoming air. It is an effective method, but also an expensive one and usually difficult to maintain. High pressure fogging also uses evaporation of water to lower air temperature. High pressure pumps push water though nozzles at the inlet to create a fine mist. Due to corrosion these nozzles have become blocked. Check your high-pressure fogging system before placing a new flock. It must be sanitized as well, but don’t keep the disinfectant inside for longer than 24 hours, otherwise it will destroy the nozzles and they will be either blocked or dripping, causing the litter to become wet. 76 Turke y S i gnal s Lighting Light intensity and day length will influence activity, feed consumption, leg health and cannibalism, making it a very important management tool. Young poults need intense light to enable them to find feed and water, thereby preventing starvation or dehydration. It is particularly helpful if it can make the water sparkle as this attracts the poults attention and helps them to learn to drink. On arrival at the farm, the poults are tired having had the stress of hatching, handling in the hatchery, and transportation to the farm. After two hours or so, it is good practice to turn the lights out for two hours, to induce sleep. This can be repeated during the first 24 hours as happens in nature with the mother hen. After that the turkeys should be gradually given at least 8 hours of darkness. Heavy hens require a step-down lighting program, where the length of the dark period gradually increases in order to avoid the hens from maturing early. A dark period is important to develop good bone structure and strong legs. During darkness, the production of a chemical called serotonin increases. It has several roles, one of which is the transport of calcium in the blood stream for the formation of bones. Turkeys kept on continuous light will develop leg problems. If poults are brooded under artificial light conditions only, care should be given to the light sources. Use dimmable neon tubes or LED´s emitting a daylight spectrum to imitate outside conditions. Aging warm white neon tubes will lose power in the blue spectrum leading to increased rates of starve-outs/non-starters at five days of age. LOOK-THINK-ACT What is incorrect about this heater? Blue flame, so good combustion, good distance from the wall and not too close to the litter. But a heater in an outward direction! It makes no sense to heat the walls. LOOK-THINK-ACT What does an orange flame tell you? Incomplete combustion is characterized by an orange colored flame. This means CO production and low heater efficiency. Check the heaters when you see this. 5. Tur k e y h o u se c l i m a t e 77 CHAPTER 6 Litter management Because turkeys spend far more time on the litter than the ‘short cycle’ broiler chickens, litter management is of key importance. Many issues with turkey health and meat quality originate from poor litter management. Make sure the turkeys house is well prepared before the arrival of day-old poults. A nice layer of litter for a good start and after that the challenge is to maintain this level of litter quality. Litter material insulates the floor and helps to conserve heat while providing increased comfort for the birds. It also dilutes and absorbs moisture from fecal matter, condensation from bird respiration, and water spilt from drinkers. Providing a soft, spongy surface on which turkeys can rest, aids the prevention of breast blisters, as well as helping to satisfy their dust bathing and scratching instincts. Fresh litter should be used for each crop. It should 78 be put down after cleaning and disinfection to prevent reinfection by pathogens. Litter should be spread to provide a smooth, even surface (min. 7 cm (3 in) in depth during the Spring/Summer – and at least 10 cm (4 in) for Autumn/Winter). Where underfloor heating is being used, litter depth can be reduced, but ensure there is enough to provide comfort for the birds. Turke y S i gnal s Litter storage The choice of good litter material is important, but if it is not used immediately, the material can deteriorate fast due to environmental influences. Storage is always necessary, since during the production cycle you will need to top up the litter layer regularly, especially when wet spots have appeared in the turkey house. Adding litter material is generally just part of routine litter management. Make sure storage is performed correctly. It should be safely stored away in dry conditions, ideally not in contact with the birds. You may store just enough for the current flock in a fenced off area in the house. But don't use a storage area in the turkey house with the flock for consecutive flocks since you might carry over pathogens through this litter material. Wet, molded litter provides a very poor start for turkeys. Litter should be stored in a facility protected from the weather and secure from access by vermin, birds or other animals. These wood shavings are well fenced off and will only be used for this flock. By storing litter for the whole period in the house, you avoid introducing new litter material into the sealed house and stressing the flock. Under no circumstances should it be stored outside! This will certainly lead to the development of molds and invite all kinds of creatures to make it their home. Litter should be spread evenly throughout the house and smoothed to one level, especially within the initial brooding areas. 6. L itt e r m a n a g e m e n t 79 Litter on concrete floors X ✓ 1 2 If the floor is cold a thick layer of insulating litter can actually make it harder to warm up this floor. Warm litter on a cold surface can even result in condensation on the floor which can dampen the litter from underneath. So, it’s always better to start warming up the floor before spreading out the litter. 80 Concrete floors need a special approach. A lot of heat from the previous batch of birds can be retained in the sand layer underneath the concrete floor. In some cases, you can keep your heating costs down by using this residual heat. To prevent poults from eating litter, you can cover the litter with paper for the first 2-3 days. Extra benefit: it provides a surface for supplemental feeding. This paper should have a coarse surface to provide good grip for your poults. Be careful it doesn’t get slippery around the drinkers, since that would have the opposite effect... A cold spot under the litter caused local condensation. The moisture will make the litter wet and cold. To prevent mold infections (e.g. aspergillosis) it is preferable, in addition to whole house fumigation and disinfection, to spray the litter on the floor (before poult delivery), with a fungicide, such as propionic acid. Turkeys are very susceptible to molds! Turke y S i gnal s Litter materials Types of litter Moistureabsorbing Dust Turkey health, remarks Good litter materials should be dry, absorbent and friable, provide insulation and be free from contaminants. The most important characteristics of litter are its ability to absorb and emit moisture along with the absence of dust. Cost, availability and your manure processing method are all factors that determine which litter you use. Wood shavings and chopped straw are commonly used litter materials for turkeys. Very coarse litter can also contribute to leg disorders, while fine materials can be too dusty. In addition, small-particle litter leads to an increased amount of caked litter around waterers and feeders. This, in turn, can lead to increased leg and foot problems if the cake is not removed. On the other hand, large-particle litter, such as wood chips or coarse straw, does not absorb moisture very well and can also lead to foot/breast problems. Find the middle ground for best effect. The litter must be 10-13 cm (4-5 in) deep from the start if the hens stay in the rearing house: the height of a fist. If the hens are moved during the grow-out phase, the litter must be at least 5 cm (2 in) thick in the new house. Where underfloor heating is being used, litter depth can be reduced to 3 cm (1 in). ++very positive, + positive, +/- average, -negative, --very negative Straw Pinewood shavings Rice hulls Wood pellets 6. L itt e r m a n a g e m e n t Pinewood shavings ++ + +/- Sawdust ++ -- Risk of crop blockage, gizzard impaction, respiratory disease Sawdust pellets ++ - Exceptional hygienic status, but dusty when pellets break Chopped canola straw ++ ++ +/- Chopped wheat straw ++ ++ +/- Chopped flax + - +/- Rice hulls + ++ +/- Sunflower hulls - ++ The sharp edges can damage the skin and cause wounds and infection Ground corncobs maize chaff +/- ++ Good for intestinal health on account of acidity level Peat ++ -- Reduces footpad lesions Alfalfa -- + Positive effect of raw fibers on intestinal health Sand +/- - While it improves gizzard function it increases the risk of crop blockage, and pathogen contamination Hardwood shavings + +/- Possible contamination, higher risk of mold Peanut Hulls +/- - Possible contamination, higher risk of mold, more expensive outside the production regions 81 Wood shavings The moisture of your wood shavings should never exceed 12%. Control it on arrival, otherwise, under hot brooding house conditions, it will get moldy, especially inside the plastic packages. Avoid sawdust or wood shavings made from waste wood (old furniture or preserved wood): the residual chemicals contained in them can be poisonous both to the birds and humans. The thickness of wood shavings determines the absorption capacity. It should not be thicker than 3 microns. Sieving is another commonly used quality assessment technique. Wood shavings can be considered acceptable for brooding poults if they contain less than 10% of fines (< 1 mm). Sawdust is not a good litter material because poults are more likely to eat it and this may lead to crop and gizzard impaction. LOOK-THINK-ACT What is this man doing? There is an easy test for dustiness: take a handful of wood shavings and throw them into the air. Watch them fall. The greater the amount of fine material present, the longer it will take the cloud of dust to settle down. 82 Turke y S i gnal s Straw Straw is abundant in many areas and cheap. The absorbency of straw can be increased if it is spliced and chopped into pieces of around five centimeters. A straw chopper can be used in the house, but this would create too much dust. So, it is preferable to distribute the pre-chopped straw manually. Good quality short chopped straw provides similar advantages to wood shavings, but with the additional benefit of providing a very stable grip for the young poults. This is particularly important for exhausted poults post-delivery. Straw from the spring crops absorbs moisture better compared to winter crops. Barley and rye straw have superior absorption than wheat straw. After bailing, transport the straw directly to the storage area and store it for at least four weeks before use to allow for natural inactivation of most pathogens. Transport the bails in covered trucks or trailers – protecting them from rain, disease vectors and contamination by dust and mud from the wheels. Keep the straw dry and protected from birds and rodents since there are often still some grains left within it that will attract animals. Use bait stations inside and outside the storage, every 5 meters. Use protective nets/mesh to shield it from the birds. Straw with a good moisture content: 10%. Never bale straw until its moisture content is below 12%. Avoid collecting straw from riversides, in the evening/morning hours (dew), after rainstorms, or any other time when the air moisture is high. Poults grown on straw have fewer losses due to flip-overs, reducing early deaths. The grip on the straw is much better than on wood shavings. Wood pellets fall apart after a few days. The material then becomes fine and dusty. So not always the best litter material. 6. L itt e r m a n a g e m e n t 83 Litter quality Once litter gets too wet, it is unlikely you’ll get it dry again inside the humid house environment, so be proactive! Check the litter at different points in the house during your daily inspections so that you can intervene in time. Stir the litter up with your hands or feet as you go and check the consistency and the floor underneath. The litter should always be dry and slightly loose. It should not stick to your hands or boots. Conduct (at least) a weekly walkthrough of the turkey house looking specifically at the quality of the litter in different parts of the house. You often find poor quality litter in places with a higher light intensity. Turkeys are more active there and defecate more in that area, causing the litter to become wet and compacted. Wet areas are not just cold; poults will also avoid them. This causes overcrowding in other places, creating additional litter problems there as well. Top 10 Causes of wet litter 1. Inadequate initial litter depth or poor choice of litter material. Also inadequate preheating. 2. Excessive stock density or birds clustering in smaller portions of the house. 3. Poor water management — depth of water in drinkers, height of the drinkers themselves and excessive water spillage. 4. Poorly maintained (leaky) drinking water systems, drinking nipple corrosion due to the use of aggressive chemicals (acids). 5. Moisture absorbed from loose droppings (containing a lot of water). 6. Improper temperature and humidity balance, inadequate air turnover and movement across the turkey house. 7. Improper ventilation or inadequate heating. 8. Inadequate or uneven air movement in the turkey house: cold air settling too quickly, or damp air not being removed effectively. 9. Too high mineral or salt content in the drinking water and/or feed causes birds to drink more, which automatically leads to wetter litter. 10. Insufficient litter turning and general inattention to the litter. Very bad litter quality. If you put you boot in the litter and you leave a distinctive footprint in the litter, it is probably beyond repair. 84 A problem occurred even before the birds touched the drinker. The young poults avoid this area. If left unnoticed for a longer period (e.g. overnight) it might affect large areas, causing sickness and mortality of birds until the very end of the cycle. The spot in the back is clearly a leaking nipple. The wet spots in the front could be spillage. Whatever the cause this is a serious problem if left unchecked. Turke y S i gnal s Litter management Litter management is important to prevent the litter from becoming wet and caked, especially in the first week of life! The objective is to maintain clean and dry feet by adopting the following measures: 1. Work litter just before ‘caking’ develops • Remove ‘caked litter’. • Stir to break up smaller clumps and promote drying. • Add dry litter or rake dry litter over wet areas as needed. • Till litter: if only the top is caked, tilling can bring dry material to the surface and allow more air space for drying, however, excessive tilling may increase litter eating problems and ammonia release. • Add fresh litter as required, especially around drinker and feeder lines. Don’t let the birds go short, or your problems will increase. 2. Add heat • Adding heat increases the moisture carrying capacity of the air (a 10°C/18°F increase, doubles moisture carrying capacity). • At 6-10 weeks of age, moisture in the droppings and exhaled air exceeds the heat given off by the turkey. The net result is wet litter. Additional heat is needed to be able to ‘absorb’ moisture so it can be removed by your ventilation system. • Over 13 weeks of age, the moisture in droppings and exhaled air is less than the heat given off by the turkey. The result is the exact opposite problem, and you may end up with dry and dusty house conditions. Control this situation with ventilation, lower temperatures and use of ‘foggers’ (adding moisture). 4. Reduce water spillage • Keep drinker heights even with the backs of the turkeys. Adjust frequently. • For the first 14 days, keep water levels at the top of the bell drinkers’ lip. After 14 days, water depth should be reduced to 10-12 mm (half inch) as your birds learn to access the resource. • Clean and disinfect bell drinkers daily. • Move bell drinkers and feeders every other day to prevent wet areas from forming ‘donuts’. Have at least three locations to which drinkers can be moved. Rake the litter in the area you have moved the drinker from. In areas where the litter is very bad, you can top the wet material with new litter. Long straw could be useful since it creates a kind of mat on top of the wet litter. Fine material will absorb the moisture very quickly and will then be only adding to the problem. 3. Adjust ventilation • Adequate and even air movement in the house aids in removing moisture and equalizes temperature. • Proper air turnover removes moisture, dust and ammonia, resulting in good air quality. Litter tilling is a time consuming activity. A modern fully automatic tiller for litter does this autonomously. 6. L itt e r m a n a g e m e n t 85 Litter management during rearing Maintenance of litter quality is important, ensuring that it remains friable rather than becoming wet or solidified. At its worst, wet litter containing a high proportion of feces can become highly alkaline and cause hock-burn and footpad lesions. Footpads are a very good indicator of proper litter management. Check them regularly and adjust litter management as required, promptly. This is a particular problem for densely stocked poults near the end of their housing period, as they produce large amounts of feces and spend much more time sitting or lying. If litter is kept dry though, by correct stocking and ventilation, bacterial breakdown of feces occurs and these problems can be mitigated. If regular tilling or litter management is not done properly or when there are other problems with the litter, additional measures will have to be taken. Till the litter, starting from the first affected area around the nipple drinking lines or/and bell-type drinkers. Then around the feeders, where the birds defecate most. A small cultivator is a handy tool to ease the litter tilling process. 86 When there is no dry litter left on the floor due to high air humidity, diarrhea, increased water consumption and caking, you should start adding fresh litter on the top of the old. Don’t till caked litter: there’s more molding and ammonia underneath. Put a fresh layer on the top and consider what you might do to limit this problem in the future. Turke y S i gnal s Litter management in grow-out When selecting litter material for use in the growout phase, consider your goals and material cost: common materials include dry straw, wood shavings or grain hulls. The litter deteriorates during the long grow-out period if not properly maintained. Among other possible reasons are, high relative humidity of the air in combination with cold outside temperature, intestinal disorders and increased water consumption due to nutritional imbalances. You should not be able to hear the turkeys walk around the turkey house. Heavy males especially, exert a lot of pressure per square centimeter when they walk. With sufficient litter depth the weight is spread over the footpad, and they walk quietly. If there is too little litter, then all pressure centers on a small part of the footpad, which can result in footpad damage; in this case you will be able to hear your birds walking around the turkey house. In order to maintain the litter quality make sure the water level in the bell drinkers is not too high. Otherwise the turkeys will spoil a lot of water and the places around the drinker will be hard and wet. Rotary will not work to improve the litter quality in that case. When the water/feed ratio is too high, make sure you solve the problem first by changing the feed, medication or adding acids into the water. Otherwise all the hard work will be for nothing, and the new shavings quickly spoiled. This litter is too dry and dusty. 6. L itt e r m a n a g e m e n t Keep the litter in good condition by tilling with a rotary harrow weekly. This works as long as you are bringing up clean, dry litter from the bottom to the top. If the litter you’re turning up is declining in quality then it might be time to spread some fresh material. Mechanical litter distribution is common on turkey farms. It helps to cover large areas of turkey house floor with chopped straw and saves a lot of labor. When a handful of litter is squeezed, the ball should begin to break up when released (photo right). If the litter is too wet, it remains balled up. 87 CHAPTER 7 Feed and water Efficient meat production from turkeys depends on a constant supply of high-quality feed that is balanced in nutrients, amino acids, and minerals. It is also essential to have good quality water. From day-old up to slaughter age the specific feed requirements of turkey flocks must be met to reach the genetic potential of the birds and stimulate the development of the gastrointestinal system. Liebig’s law of the minimum Liebig’s law: growth is not dictated by the total resources available, but by the scarcest resource (limiting factor). If one of the resources is not 100% available, then the other resources will not be used optimally (waste) and the maximum genetic growth potential not be reached. Any nutrient can become limiting: amino acids, minerals, vitamins, trace elements. The challenge is to meet the requirements of the bird. All resources are available in sufficient amounts, but production (= water) level will not exceed the level that is determined by the limiting resources (= shortest stave). 88 Phase feeding The nutrient requirements of the birds change throughout the growth period. Therefore, most turkey flocks eat 4-7 different diets during the production period. It is even possible to have up to 20 feeding phases when diet transitions are made in a controlled way. The more transitions there are, the easier it is to match the feed to the birds’ needs, but sudden changes in feed composition can disturb the gut flora (microbiota) and upset the birds. In addition, the flavor or the feed changes can affect feed intake. The transition between two different feeds must be gradual to minimize the stress on the gastrointestinal system and avoid digestive problems. Ideally they should be supplemented with a short course of anti-stress vitamin additives. Turke y S i gnal s Adjusting the feeding program To meet the birds changing feed requirements farmers often provide different nutritional values and pellet types throughout the various feed phases. Feeding programs are a starting point, but on top of that a thorough performance analysis is necessary to adjust the nutrient density of the feeds (protein, energy, minerals) as well as the feed phase duration. The first measurement should be the growth curve. Automatic weighing systems are available to monitor weight on a daily basis. A group of the turkeys can be weighed by hand (at least 25 birds per group). Another important consideration point is the slaughterhouse report regarding the carcass and breast meat yield, fat and protein content of the carcass, and liver condition. Excessive abdominal fat deposition and fatty livers can be a signal of an excessive metabolic energy (ME) in the finisher feed. However, waiting for the slaughter results to evaluate your feeding strategy for the previous five months can be unacceptably misleading. Therefore, daily monitoring of feed consumption and growth curve is required for successful turkey production and pre-emptive action. Starter (0-28 days) • • • • • Crumb or mini-pellet (2.0-2.2 mm/0.08-0.09 in) gives better feed intake and end weight Optimal development of organs, bones and muscles High in protein, vitamins and minerals for maximum growth during this very critical period Add no whole wheat Expensive per ton, but not per turkey because of the small quantity eaten Micro pellet 2.2 mm (0.09 in) Crumb Grower (29-70 days) • • • • Pellets (3.0-3.5 mm/0.12-0.14 in diameter) Gradually decrease protein content and increase energy Feed structure aimed at maximum intake Start and gradually increase wheat addition 5-15-20% Example of a 6-phase feeding program Phase Age (days) F M Sexes in one house (intermediate: F+M) 1 0-28 0-28 0-28 2 29-42 29-42 29-42 3 43-56 43-63 43-60 4 57-70 64-84 61-77 5 71-98 85-112 78-112 6 99-105 113-140 113-140 Standard feed phasing recommendations for heavy breeds can be used with separated males and females. If you have a mixed flock, intermediate phasing can be applied. Finisher (71-slaughter) • • • • • Pellets (3.5-4.0 mm/0.14-0.16 in diameter) Continue to reduce protein and increase energy Maximum wheat addition 30-50% Metabolic conversion of protein to fat results in poorer feed conversion, so it is important to give enough energy in this phase Highest feed costs due to high intake during this period Non-medicated finisher feed Comparison of pellets 3.0 vs 4.0 mm (0.12 vs 0.16 in). 7. F ee d a n d w a t e r Feed without medicines or anticoccidials must be given at the end right up to slaughter. Some anticoccidials have a withdrawal time of 0 days so they may be used in non-medicated finisher feed. 89 Transition from crumb to pellet During a turkey’s life the need for protein falls and the requirement for energy increases. In nature you see that young birds are mainly fed worms (protein) and gradually learn how to eat grain (energy). To meet these changing requirements, you work in phases of various nutritional values and pellet types. If the pellets are too long or too hard, poults won’t be able to swallow them, and their feed intake will be reduced. In the first 24-72 hours it is very important to get the poults to consume as much feed as possible. Early management in terms of feed presentation, lighting, easy access to drinking water and house temperature must encourage the birds to eat. The feed needs to be the correct size and consistency: if it is too fine and dusty, the poults may not be able to select enough particles and won’t consume enough, if however, the particles are too large or too hard the poults won’t be able to swallow them. The transition from crumbled to pelleted feed is critical. Birds may not eat if pellets are too large or too long. If feed intake is reduced for 12 to 24 hours birds can lose up to a day’s growth and it may affect gut health over the long term. Changing from feed crumbles to pellets at the same time as the move to the finisher house can stress birds and reduce feed consumption. Therefore, it is best to wait for a few days after moving birds before changing feed presentation. Even short periods of decreased feed consumption due to disease or mechanical problems can result in decreased weight gain and increased growing times. Long feeding interruption periods lead to significant stress visible as diarrhea, increased incidence of skin scratches (birds piling around the feeders), pendulous crops because of binge feeding and higher losses due to culling. Pendulous Crop The crop is normally positioned in the wishbone cavity and is attached to the side and back of the neck. If the connective tissues can’t hold the crop in place, the crop drops. Turkeys tend to overeat after a prolonged period of starvation, which is one of the causes of a pendulous crop. Young birds with a mild pendulous crop condition may recover. Seriously affected birds seldom recover, and treatment is ineffective. Nevertheless, some birds can survive till slaughter with good body weights. Genetics, as in all other defects, can play a role in this condition as well. Pendulous crop at 2 and 9 weeks. 90 Turke y S i gnal s Feed structure Pellets Pellets are preferable to mash for a higher, more balanced feed intake. Feeding pellets allow turkeys to eat more, reduces waste, and assure that the intended nutrients are consumed with each bite in the correct proportion (no selection). The pellets must be of good quality to prevent them from falling apart into a powder before the bird can eat them. In the bird’s crop, the particles fall apart and turn into mash that passes into the intestines. If particle size varies too much you run the risk of selective feeding: the birds pick the pellets they prefer out of the feed (the bigger ones). Pellet size and quality do not tell you anything about the coarseness of the grind. Birds fed poor quality pellets can have lower performance compared to the birds fed coarsely ground mash, while good quality pellets result in a significantly increased growth. Pellet Durability Index (PDI) depends on composition (wheat has better binding capacity than corn), grinding quality (fine or coarse) and type of the mill (hammer or roller), pelleting-die specifications (compression ratio) and the pelleting regime (conditioning time, steam quality, moisture, temperature, etc.). It is possible to achieve a very good PDI of 95-98% for wheat-based diets. Good quality pellets with 5% fines. Poor quality pellets with more than 50% fines. Structure of the feed stimulates the development of the gastrointestinal tract and good digestion. A lack of structure because of too fine a grind slows down intestinal peristalsis resulting in the feed being less thoroughly mixed with the intestinal juices. When ground coarsely enough, mash feed also stimulates the intestines, but pellets are more easily ingested by the birds. Adding whole grain wheat promotes stomach and gut development in older birds. 7. F ee d a n d w a t e r 91 Segregation: nutrients separate Weak pellets create fines on the way from the feed mill to the feeder. The nutrient content of fines can differ from that of the pellets – this is known as nutrient segregation. Protein is lower in fines, while fat, minerals (Ca, P, Zn) and vitamins tend to bind poorly to feed and make up a greater proportion of the fines. Not only will the nutrients separate in the silo but segregation might also occur through selective eating. The more aggressive birds can consume the majority of the pellets and the latecomers will be left with fines. Fines separation can be particularly bad when liquids such as fat and enzymes are applied post-pelleting because a higher percentage will be absorbed by the fines. In general, the fine fraction is distributed first (first feed distribution in the morning, first feeding pans). If you keep hens and toms in the same house, it might happen that those sitting in the front will always consume fines, and those at the back will get the best quality pellets. You will recognize this in their growth curves very quickly. Segregation in the silo can be prevented by using a flat bottom silo where gravity (causing segregation) plays a less important role. Segregation can take place in: • Silo • Hopper • Feed lines • Feed pans (selective eating, first turkeys get the best pellets) Medicine and feed segregation Another serious risk of fines separation is related to the use of medicines, e.g. coccidiostats, which is important in the starter and grower feeds. Like many other powdery ingredients of the premix they may separate into the fine part of the feed. Ionophores can be toxic for turkeys in high doses. Birds consuming fines may wind up with a potentially harmful dose of the medication and birds selectively consuming pellets may wind up with a much smaller dose. Not only feed separation, but also poor dosing and mixing at the feed mill can lead to an uneven distribution of the coccidiostat in the feeds. At the feed mill normally more than one feed is produced, also for broiler chickens. Be aware that even the smallest amounts of the coccidiostats salinomycin and narasin can lead to intoxication in turkeys (paralysis, mortality) whereas they are readily used in broilers. Clearly both segregation and cross contamination of feeds can be serious issues. LOOK-THINK-ACT A poult with leg paralysis from intoxication. The recommended dose of for example monensin is 60-100 ppm and in case of serious feed segregation the level in the feeder can be too high causing intoxication symptoms. 92 Courtesy of Borregaard LignoTech. What is wrong with this poult? Cross section of feed silo with a high concentration of fines on the bottom. This means that at first the turkeys get a totally different nutrient composition than when the silo is almost empty. Turke y S i gnal s Turkey target weight and recovery Birds that are somewhat below the target weight at the end of the brooding period tend to go through a rapid recovery phase in the grow-out house where there is more space and greater access to feed. But there is a risk that this growth period results in a weakness in respiratory or skeletal development in that portion of the flock. Stress later in life can then result in increased late mortality. Signals can be feather malformation, growth retardation, leg weakness, an increased number of cull birds and respiratory problems. If a single flock is underperforming, conditions on the farm should be reviewed. If more flocks throughout the farm are not meeting objectives then an evaluation of the overall management, health and nutritional programs is required. If the body weights at the end of the rearing phase are far below target (over 500 g/18 oz), birds will struggle to compensate this during the grow-out period. Adjust feed specifications The feeding regimes are ‘dynamic systems’. This means that the nutrient input should depend on the health and performance status of the turkeys, the weather, the price levels of feed components, etc. A high energy feed leads, for example, to more efficient feed conversion rate. • Situation 1: Over-stressed intestine (diarrhea) use a nutrient-poor diet in phases 3-4 (‘dietary feed’ with reduced specs by 5-10%), but not for too long so that compensatory growth is still possible! • Situation 2: Weight specifications are not achieved (e.g. heat stress) - use a nutrient-rich diet phases 5-6 (‘booster feed’ with increased specs by 5-10%). 7. F ee d a n d w a t e r Keep a sample from every feed batch. If there are problems in flock performance, you can investigate whether the feed is the cause (e.g. toxic substances). Store the samples sealed in a cool, dark, and vermin-proof place for at least three months. Remember: Poults can only eat if they drink! Even with perfectly optimized feed specification and physical form, the feed intake will not be optimal without clean, cool water available at all times! 93 Whole wheat If the turkeys grow well, you could add whole wheat to the pelleted feed. This is mainly an economic consideration: wheat is a relatively cheap raw material. Wheat inclusion is recommended from 3-5% in phase 2 and up to 40-50% by phase 6. There are two ways of adding whole wheat: 1. Directly (unground) through the pellet die. 2. Added on the top of the pelleted feed in the feed mill or on the farm. Grain can be added at fixed levels and the diets are adjusted (controlled): the overall combination of feed and grain matches the turkeys’ requirements. When grain is added on top after feed formulation - based on performance or weight of the turkeys the diet will be ‘diluted’. Dilution of the diet can lead to suboptimal performance if not managed carefully but can also result in a reduced cost of gain. With less than 10% wheat added to the feed, you can keep the formulation of the pellet unchanged. If you want to add more than that, you should change the pelleted feed formulation to prevent an imbalance of nutrients in the total ration. Advantages and disadvantages of adding wheat Advantages Disadvantages • • • • • • • • Adds structure to feed, especially if the pellets are made of finely ground ingredients. Stimulates gizzard activity, slows down feed passage through the gastrointestinal tract - Improved gut health, lower FCR Improves enzymatic activity of pancreas and nutrients digestibility - better litter quality Reduces feed cost Increases the feed mill capacity When added on-farm the levels can be adjusted based on actual performance levels Can be used to reduce growth in older toms if there are risks of leg or heart problems • • • • • • • Salmonella can be present in whole grain; the grain should be treated with heat or organic acids On-farm grain stores must be vermin/water proof Blending systems are expensive, involving capital expenditure Wheat quality may vary and should be tested routinely (e.g. moisture, protein content and mycotoxins) Growth rate may be reduced Breast meat may be reduced if the diet is not balanced Potential for contamination from grain in the processing plant Coccidiostat levels need to be adjusted in the feed to account for dilution It is preferable to have two feed silos per turkey house and a separate whole wheat silo next to them. 5-10% wheat inside the pellets. 94 20-30% wheat inside the pellets. 40-50% wheat mixed with pellets. Turke y S i gnal s Feed safety The goal of any feeding system is to produce a product that encourages bird health and growth, while minimizing overall cost. However, ‘budget’ feeds can bring a whole new realm of problems to light by adding unexpected components. Don’t skimp ingredients or feed quality. Regular control and a proper feed hygiene program can decrease possible problems down the road. Undesirable components: • Weed seeds • Undesirable additives (heavy metals, radionuclides, dioxins, etc.) • Mycotoxins • Microbial contamination • Some coccidiostats are toxic for turkeys, or cannot be used in combinations with some antibiotics. Molded corn, this can lead to mycotoxin problems. Microbial contamination of feed (EU regulation 183/2005) Microorganism Allowed level (CFU/g) Salmonellae, per 25g (0.88 oz) 0 Total enterobacteria count (TEC) 10 E.coli 10 Clostridia 1-10 Aspergillus flavus, parasiticus, ochraceus, niger, fumigatus 300 Aspergillus, other 4,000 Fusarium 200 Penicillium 1,000 Yeast 500 Total number of molds 5,000 Newly harvested wheat grains sprouted due to the rainy harvest season. This can be an important source of mycotoxins. General guidelines for the permitted levels of different microorganisms. Because Salmonellae are not allowed in the feed, the number of enterobacteria preferably should not exceed 100 CFU/g. Weed seeds (black spots) in the whole wheat. These are later found in the stomach. 7. F ee d a n d w a t e r A stomach full of weed seeds. 95 Effect of mycotoxins Mycotoxins Mycotoxin Effect DON (Deoxynivalenol) Reduction in intestinal wall villi height. Slow intestinal response and recovery after cocci infection. Initial inflammation in the gastrointestinal tract. T-2 Decreased glucose absorption. Reduced coccidiostat effect. OTA (Ochratoxin) Increased lesions, mucosal damage and more oocysts after cocci infection. Aflatoxin and T2 combination Increase Salmonella typhimurium CFU in duodenal and cecal contents. FUM (Fumonisin) Altered barrier function of gut epithelium Subclinical concentrations of various mycotoxins Increased susceptibility to infectious diseases and reduced efficacy of vaccines and other medication. Tongue and gizzard necrosis due to T2 mycotoxicosis Numerous mycotoxins are the products of molds. Mycotoxins are damaging to poultry. When the presence of mycotoxins in the feed is confirmed by laboratory tests, prompt reaction is needed: remove the toxic feed, identify the toxic ingredient and withdraw it from the ration and start using toxin binders to minimize the damage. Not all binders are effective against all types of mycotoxins; the most dangerous one for turkeys (T-2) can be successfully absorbed by just a few of them. Combating mycotoxins in the feed can never be as effective as prevention, like moisture level control and using mold inhibitors (organic acids) prior to the raw materials storage. Quality control of feed ingredients is essential for reducing mold and mycotoxin content in feed. This is the responsibility of the feed mill. Sources of mycotoxins Molds grow on raw materials and feed in a high moisture and high temperature environment. One high risk factor is whole wheat, especially if the grain is from an old harvest or freshly sprouted wheat of the new season. If the wheat molded in the field or is stored undried, without application of mold inhibitors, mycotoxins accumulation in the grains is almost guaranteed. Moisture content of wheat may vary during the harvesting season. Good quality wheat ready for storage has a moisture level below 14%. If it is harvested higher than that, drying is necessary before storage or inclusion in the ration. The easiest way of checking mycotoxins in the feed and raw materials is an express-testing system. Enlarged kidneys and ureters blocked with liquid/solid urates can indicate a mycotoxins intoxication. Check other symptoms and the feed for confirmation. 96 Always check the moisture level of your grains to prevent molds overgrowth and mycotoxins accumulation. This is a simple hand-held moisture meter. Turke y S i gnal s Mold/mycotoxin risks on-farm Even a freshly produced feed made of good quality and controlled ingredients can possess hazards for the turkeys. Transportation and storage both come with risks if best practices are not maintained. Moldy feed must not be allowed to accumulate anywhere in the feed transport system. Clean transport vehicles along with grain handling and storage equipment on a very thorough and regular basis. Make sure the feed is protected from moisture; in a wet and warm environment mold grows very fast! Another important hazard is Salmonella growth and accumulation in an improperly cleaned feed truck. Accumulation of lumps of spoiled feed on the inside of the feed truck cistern (left). This can become a huge problem for the poults. On the right: What an empty and regularly cleaned cistern should look like. On the left accumulation of spoiled feed in the hopper, on the right lumps of spoiled feed from the feed silo. Condensate drips from a poorly insulated ceiling can cause a lot of problems if spotted too late. Covering it with a piece of cardboard is only a temporary solution: solve the initial condensation problem! 7. F ee d a n d w a t e r 97 Nutritional disorders A number of poultry disorders may be caused by nutritional deficiencies or imbalances. With today’s well-formulated diets, nutritional problems occur infrequently, but you must be on your guard. It’s signals are seen in wet litter but also - for example - in leg weakness. Electrolytes K+ (potassium), Na+ (sodium), and Cl- (chloride) are almost 100% absorbed, irrespective of the concentration in feed. If there is a high increase in these electrolytes then an increased water intake will be needed to eliminate the excess ions. This results in a higher moisture content in the droppings. A moderate excess of sodium is not an issue, but with potassium (for instance in soya) you will see a clear impact. Proteins The level, source and quality of feed protein influence water intake and elimination. Increasing the level of crude protein in the diet increases water intake and the water:feed ratio. High protein levels or an imbalanced amino acid profile will increase uric acid excretion, which will stimulate water excretion by the kidneys and consequently wet litter. Fats Fats with poor digestibility are suspected of causing wet litter, most likely because undigested fecal fat blocks the evaporation of water from the litter by the formation of a greasy cap. Poor quality dietary fat or rancid fat can lead to wet fecal droppings. The oily aspect of these wet feces might indicate poor fat absorption due to poor fat quality. The use of acid oils such as soya or maize oils can influence the gut microbiota since free fatty acids can have an antibacterial effect leading to disruption of the normal microbiota. NSP Cereals like rye, wheat and barley can contain high levels of non-starch polysaccharides (NSPs), especially shortly after harvest. Because of a less efficient nutrient absorption due to NSPs, more nutrients become available for the microbiota, which enables bacterial populations to grow. This can lead to bacterial enteritis and subsequent wet droppings. This effect can be eliminated by using NSP degrading enzymes. Leg weaknesses Leg weaknesses other than perosis may be caused by vitamin deficiencies or by diseases such as infectious synovitis. Another leg problem, crooked toes, may be hereditary or due to faulty hatchery or brooding conditions. Rickets is caused by a deficiency of vitamin D3, phosphorus, or calcium or by a calcium-phosphorus imbalance. Or that the available phosphorous is hardly available to birds or phytase deficiency. Rickets may occur in birds on range or when grains are used along with complete feeds or protein concentrates because the birds are not getting enough calcium. Provide oyster shells to these birds as an additional source of calcium. Birds with rickets show weakness; stiff, swollen joints; soft beaks; soft/rubbery leg bones; and enlarged ribs. Rickets due to vitamin D3/phosphorus/calcium disbalance, malabsorption. 98 Turke y S i gnal s Grit Turkeys have no teeth to chew their feed. Therefore, they need small stones to be added to the feed, which help in the gizzard to grind feed and possible pieces of eaten litter for digestion. This grit is added in the feeding pan by hand or provided in special grit feeders. Don’t run it through the feeding system as the stones will damage the equipment! Grit is likely to be of most benefit when whole wheat is fed. With pelleted feed made from fine ground ingredients the benefit is less, if seen at all. Litter eating Turkeys, being naturally curious, commonly peck and test their environment; in some cases, this can lead to an over-consumption of litter. Birds consuming litter ingest a greater number of potential pathogens while consuming fewer nutrients and feed medications, resulting in reduced weight gain and loss of uniformity. Gizzards filled with litter can become impacted, punctured and/or ulcerated. Litter eating can be an abnormal bird behavior but is commonly associated with enteritis. Identification and elimination of the cause will reduce (but may not eliminate) litter eating, as some birds will become ‘trained’ and continue to peck at the litter. 5 mm (0.20 in) Stones are useful to help in digestion. Calcium carbonate sources such as shell pieces are too soft to provide this benefit. Size of stones depends on birds’ age Age of turkeys (weeks) Stone size (mm, in) 2-5 2-3 (0.8-0.12) 6-10 3-4 (0.12-0.16) 11-14 (females) 5-6 (0.20-0.24) 15-18 (males) 6-8 (0.24-0.31) 2 weeks before processing Stop feeding stones, they must not appear during the slaughtering process! Before using any kind of grit – disinfect it. e.g. acids or hypochlorite used for water line sanitation. Rinse the grit thoroughly with clean water after the disinfection. Birds are consuming as much or more litter than feed, resulting in 50% or more litter in the gizzard contents. This stomach is compacted with straw – a typical finding in poults that have starved. 7. F ee d a n d w a t e r 99 Water Water is the most important feed ingredient! Turkeys consume about twice as much water as feed, so it is important to provide a clean, healthy water supply. Water not only serves as a vital nutrient but it also affects virtually every physiological function in the body. The drinking water should taste pleasant and be clear of any hazardous substances or impurities. If the water doesn’t taste good, turkeys won’t drink it and may dehydrate and die. Even if the water quality is improved it will be difficult to get them drinking again. Water also serves as a solvent for medicines and vaccines. When vaccinating via drinking water, make sure the water is clean and cool and that the water line is working properly. Water sanitation should be turned off at least 24 hours prior to drinking water vaccination. Young poults are particularly sensitive to poor water quality because their gut microbiota is still developing. A hot brooding house (= rapid bacteria growth) and low water consumption (= low flowing rate) at this age are the ideal conditions for bacterial biofilm development in water systems. So there is twice the risk of issues. Check the water: 1. In general, at the location of the meter (automatic) 2. Per drinking line: the height of the water gauge (daily) 3. Per nipple (at least 2x/month) Check your water pressure in the house by the height of the water column in the middle and the end of the lines. Measure the flowing rate on a regular basis. High quality drinking water is important to maintain good growth rates and good health in your flock. If you wouldn’t drink it why should your flock? The watering system with possibilities to mix various sanitizers. The large tank has an automatic mixer to prevent sedimentation of the product. 100 A quick visual assessment could already reveal problems. It should be colorless and clear (not opaque). Turke y S i gnal s Water quality characteristics The microbial or bacterial test results are expressed in Total Plate Count (TPC) of Aerobic (oxygen loving) Bacteria as measured by CFU/ ml (Colony Forming Units/ml). These results do not indicate whether the bacteria present are harmful or harmless but it can tell you if the system is dirty and therefore at risk of the presence of pathogenic bacteria. Test results greater than 1,000 CFU/ml means the water system should be more thoroughly cleaned between flocks and a daily water sanitation program implemented when birds are present. The acidity (pH) impacts the effectiveness of disinfectants such as chlorine. If water has a high pH then it may be necessary to acidify it. Turkeys are very tolerant of some minerals such as calcium and sodium but very intolerant of iron and manganese. Iron and manganese tend to give water a bitter, metallic taste and iron also supports microbial growth such as pseudomonas or E. coli. There are many cases of mineral contaminants that are not within desired levels, which result in: • Poor performance • Equipment failure or damage • Presence of harmful bacteria or biofilms Iron results in a rusty brown to red colored residue, while manganese and sulfur can form black colored residues. Natural sulfur in the water should have a smell similar to a match head. If the water smells like rotten eggs, then the culprit is hydrogen sulfide. Hydrogen sulfide is a by-product of sulfur loving bacteria. Nitrates are colorless and odorless and the only way to detect their presence is through testing. As little as 10 ppm nitrate can impact performance causing reduced growth rates and poor feed conversions. Pseudomonas Pseudomonas is a water-loving bacterium and may be passed through contaminated water sources or exposure to infected birds. It can cause a high mortality rate in young or immunosuppressed birds. Healthy adult birds are not as likely to contract infection. Symptoms include lameness; lack of co-ordination; swelling of the head, wattles, sinuses, hock joints or footpads: diarrhea; and cloudy, infected eyes. The treatment is to immediately isolate or cull infected birds. This bacterium is highly resistant to most antibiotics. It is crucial to identify the source of contamination to prevent further infection. Once the water system is colonized by Pseudomonas spp., a thorough cleaning and disinfection is absolutely necessary. Avoid dead ends, because this is usually the place of colonization. Flushing the lines before filling waterers and during the brooding phase may reduce the chances of infection. Water quality parameters Contaminant, mineral or ion Maximum acceptable level Bacteria - Total Bacteria (TPC) - Total Coliforms - Fecal Coliforms 1,000 CFU/ml 50 CFU/ml 0 CFU/ml pH 4-8 pH below 4 can be harmful to the drinker equipment by causing corrosion to metal components with long term exposure; soda ash or caustic soda injection will raise the pH. pH above 8 impacts effectiveness of most water sanitizers; acid injection will be required. ORP 650-750 millivolts Oxidation-reduction potential (ORP) measures the effectiveness of the sanitation program. Total Hardness 110 mg/l Hardness causes calcifications which can reduce pipe volume and cause drinkers to be harder for birds to trigger or to leak. Softeners can remove hardness up to a practical limit of 1,700 ppm (mg/l). If the hardness is above 1,700 ppm or the sodium to hardness ratio is greater than 33% then the sodium level will be high after softening and reverse osmosis may be required. 7. F ee d a n d w a t e r Comments Total Bacteria is used as an indicator of system cleanliness. High numbers do not necessarily mean the bacteria present are harmful but it does mean that the system is capable of harboring pathogenic organisms. High bacteria levels can impact the taste of the water resulting in its reduced consumption by birds. 101 Biofilm development Huge biofilm taken from a drinking line. Many products given via drinking water are a feeding ground for all kinds of bacteria and molds. A slimy film consisting of bacteria, yeasts and molds – the biofilm – quickly forms on the surfaces of the water lines. The use of groundwater with organic material increases the risk of biofilm formation. So, before and after adding substances to drinking water, make sure you flush the pipes thoroughly, because biofilm also adversely impacts on antibiotic treatments or vaccinations given via the drinking water. Flushing alone is not sufficient against biofilms; chemical products are also required. The film interferes with disinfectants as well. Biofilms can also cause leaks in the drinking system. Contributing factors leading to biofilm in the water system: • Dead ends • Hanging pipes • Oxygen • Light • High temperature • Use of additives like vitamins/sugar Biofilm, a conglomeration of pathogens in the water pipe 1 2 Biofilm in a drinking line. athogens attach themP selves to a surface. 3 athogens stick to each P other by forming glue-like compounds. The biofilm grows. 4 articles of biofilm break off P and the pathogens spread through the water pipe. Drinkers can also be a source of infection. Dirty water collects and warms up, forming an excellent feeding ground for bacteria. 102 Turke y S i gnal s Water sanitation: key for flock health Cleaning the water lines between flocks requires a sound procedure, since many disinfectants are toxic for the birds. Some of the most effective products which do not damage the drinker systems are concentrated, stabilized hydrogen peroxides. A peroxide cleaner is used as soon as the house is depopulated in order to remove any biofilm, and then repeating the process 24 to 48 hours before restocking the house. But this is only half the battle. Even with a thorough cleaning, if a significant number of bacteria, fungi or yeasts are still present, then the biofilm has the potential to return completely in 2-3 days. Often a combination of acids and chlorination is used for sanitation when the birds are present, but use them with care! Do not add chlorine when administering vaccines, medications, or vitamins. Do not mix chlorine and other products in the same stock solution. Products to improve water quality must have a dual effect: removing the biofilm and killing off microorganisms. Chlorine based disinfectants do not destroy biofilms. Furthermore, biofilms cause rusting in metal pipes, which can be exacerbated by chlorine. Products that are too aggressive (e.g. peracetic acid) can actually damage the drinking water system itself. Peracetic acid is also carcinogenic and affects the taste and smell of the drinking water, so the birds will drink less. A low pH decreases the bacterial load, so acids are often used in sanitation. Nevertheless, many of the popular water additive products such as acids and performance enhancers can create conditions favorable for the growth of yeasts and molds resulting in a gooey slime that will clog drinkers and generally create disaster in water systems. How to clean water pipes between flocks 1. 2. 3. 4. 5. Fill the pipe with disinfectant. Touch every nipple to ensure that the disinfectant fills all of them. Leave for 24 hours. Check the insides of pipes and tanks. Flush the pipe with high pressure, again flicking every nipple to empty the disinfectant. Agent Effect Ozone Very effective against bacteria/viruses; reacts with iron and manganese making them easy to remove; inactivates chlorine, but effect is highly localized. Ultraviolet light Less effective against viruses; only effective in the part of the water pipe where the UV rays come into contact with the water. Copper sulfate Binds copper ions to bacterial cell walls, causing the bacteria to die. Risk: Copper will be accumulated in the liver if used constantly. Chlorine Cheap but less effective with pH higher than 7 or in presence of organic material. In this case, you can add acids to reduce the pH (vinegar might do the trick). Sodium hypochlorite (bleach) is a very common water sanitizer in turkey production. Organic acids Bacteria inhibiting. After adding to drinking water, the pH should drop to below 4.3 to prevent molds and yeasts from growing in the drinking lines (pH should stay above 3.5 to maintain water intake). Hydrogen peroxide Cleans drinking lines efficiently, killing molds and bacteria and dissolving the biofilm. The influence of organic acids (pH) on the growth of bacteria. pH E. coli Salmonella Clostridium 6.4 ++++ ++++ ++++ 6.0 +++ +++ ++++ 5.8 ++ ++ ++++ 5.4 + + +++ 5.0 - + ++ 4.5 - - + 4.0 - - - Intensive usage of chlorination with acidifiers can lead to corroded nipples, causing multiple leakage spots in a turkey house. Don’t allow high doses of disinfectant to stay in the pipes longer than 24 hours. Replace damaged nipples before the new cycle. 7. F ee d a n d w a t e r 103 Adding sanitizers In a very simple set up, you need 2 buckets and 2 medicators, which will continuously dose acid and sodium hypochlorite into the water line. To use this system effectively you must first determine the dose of the compounds required and monitor the results at the front and back of the house to ensure that your birds are receiving water that meets their requirements wherever they are located. This is not a ‘set it and forget it’ system; water quality should be monitored frequently and rechecked seasonally when water components may change (pH/ORP). Flushing After cleaning the pipes with chemical products, clean water will flow through the pipes, but this does not mean that it is totally decontaminated. If you flush out ‘cleaned’ pipes (i.e. force-pumping water, and allowing the water pressure to rise and fall), you will see that there’s still a lot of dirt coming out of the pipes. The biofilm will not be removed by cleaning with chemicals alone; a force-flushing must also follow. Especially in the first week it is advised to flush the water lines, since the ambient temperature in the house is high during this period, stimulating bacterial growth. Besides, fresh drinking water increases the feed consumption leading to a good start for the poults. Flushing water lines is crucial for supplying poults with fresh, cool, clean water. It can be done manually (top), or using a semiautomatic (middle) or fully automatic on a programmable temperature/time sensor (bottom). However, with flushing consider very high water to feed ratios during the first week – up to 6:1. Therefore, it is important to measure the amount of water used for flushing to be able to monitor the real consumption by poults. 104 Separate buckets for the acid (first) and the hypochlorite (second) on the water pipe, entering the house. Don’t forget to mark them accordingly to avoid mixing buckets by mistake. Turke y S i gnal s Water quality testing To get an accurate picture of the water quality it is important to take samples as closely as possible to the point where the turkeys drink. This not only tells you about the quality of the water source, it also gives you an idea about the status of the pipes and nipple lines. There are a few parameters to judge about quality • pH: acidity of the water. A pH-value should not be above 7. A bit acidic (below 7) is preferable. • ORP: oxidation reduction potential. A high ORP indicates a high capacity to sanitize water. • RLU: Relative luminescence/light units, this is an indication of the microbial contamination, measured by a special instrument: a lumino­ meter. The first test is one you can do yourself. Take two glasses and fill one with water entering the house and one at the end of the line. Check its smell, color, taste and clarity. Collect water in clean, screw top bottles, leave a window of one week and check again. A laboratory test can give you very detailed information on chemical (1x/year or when problems occur) and biological (2x/year) characteristics. Test strips for measuring pH is an easy and cheap way of assessing water quality. Measuring water line sanitation: ORP An important piece of information about the effectivity of the sanitization program is the ORP value of the water (oxidation-reduction potential). An ORP value in the range of 650 mV or greater indicates good quality water that can be effectively sanitized by as little as 2 to 4 ppm free chlorine. A lower ORP value such as 250 mV indicates a heavy organic load that will most likely overwhelm chlorine’s ability to properly disinfect the water. At an ORP value of 650 mV, any bacteria that comes in touch with the water (e.g. through birds drinking) are killed immediately avoiding their spread within the flock through birds drinking from the same, contaminated drinker. Use information on pH, ORP, RLU and chlorine levels to determine if the sanitation program is effective and, moreover, to prevent equipment damage by the overuse of chemicals. The longer water stays in the pipes, the less chlorine activity remains. ORP dropped down to 308 mV, RLU 219. This water is not safe anymore. Flush the lines, check the chlorination/acidification regime. Hand-held meters are low cost and are easy to carry. Check the hygienic status of you water lines just before the poults arrival: pH 6, ORP 796 mV and 8 RLU confirm water lines are clean. T 28°C (82.4°F) – too hot, flushing is needed! 7. F ee d a n d w a t e r 105 CHAPTER 8 Brooding period Brooding young turkey poults is the most important phase of raising turkeys. Turkey poults are kept in an environment with supplementary heat for 4-6 weeks, depending on the regional climate. A high level of husbandry management is required to encourage the poults to begin eating and drinking. Temperature variation control also minimizes stress and helps to maintain the immunological competence of the very susceptible young poult. Preparing for the new cycle • • • • • • • 106 Ensure housing and equipment is cleaned and disinfected. Make sure equipment is working properly: brooders, fans, generators, lights. Ensure sufficient ventilation to maintain good air quality, check inlets and outlets. Evenly spread litter on the house floor: in case of wood shavings 7 cm (3 in) (summer) – 10 cm (4 in) (winter). Place feeding and drinking equipment appropriately evenly distributed, at a correct height. Appropriate preheating as required (floor temp. 28-30°C/82-86°F). Take the time to check for and block any drafts. Between two cycles, you should get your brooding house clean, warm and perform any necessary maintenance. Based on the feedback from the previous cycle, you can take the opportunity to make changes to the housing, lighting, feeding or vaccination schedules. The basic needs for a young poult are fresh air, clean cool water, quality feed, good litter and sufficient warmth. The goal of the brooding period is to stimulate poult activity, eating and drinking. Supplemental drinkers and feeders are generally used during the first few weeks to ensure that poults readily find these resources. It is important to get poults started early on feed and water. If they don’t find the feed and water easily, starvation or dehydration will occur. Turke y S i gnal s Heaters/brooders Since young poults are unable to maintain their body temperature, a warm environment must be provided. Brooder rings confine the poult areas and provide them with sufficient heat, water and feed during the first days of brooding. Set up the brooding area about 48 hours before the poults arrive. Rings should be at least 60 cm (2 ft) away from the wall, with brooder guards of 30-45 cm (1-1.5 ft) high. Brooder rings are usually made from corrugated cardboard and are generally removed by the end of the first week. For warm-weather brooding or houses in which drafts are not a problem, the brooder guard can be made from poultry wire secured to frames. When using reusable brooder guards be sure of your sanitation procedures; they come into contact with your poults at their most vulnerable time! Brooders should be activated at least 24 hours prior to poult arrival to warm the room and shavings. A minimum of 12 hours prior to poult arrival, set stoves to reach starting target temperature. Stoves (3.5–5.0 kW) are placed approx. 90-100 cm (3 ft) above the shavings to reach a ‘hot spot’ target of 35-38°C (95-100°F). At the inside edges of the brooder guard, 25°C (77°F) (room temperature) is sufficient. The poults tell you, whether it´s too hot or too cold! You want to see them congregate loosely under the stove! Not piled in the center, nor at the edges. Set temperatures according to the poults’ behavior. Brooder rings Single brooder rings should be 4-5 m (13-16 ft) in diameter. In case of a single brooder, after three days combine rings to include up to four brooders. Multi-heater brooder rings are larger, but should include no more than four brooder heaters. Place a maximum of 350 toms or 400 hens per stove. Whole house brooding Whole house brooding needs much higher room temperatures (~ 35°C/95°F) because you don’t use brooder stoves. With local stoves the poults search out their own comfort zone, but in case of whole house brooding the temperature should be the same everywhere (difference in the house should not exceed 1°C/2°F. The main risk comes from having too many poults per section; in this situation a pile-up can be disastrous. 8. B ro o d i n g p e r i o d LOOK-THINK-ACT Why would you make round corners? Turkeys have a tendency to pile up in corners and smother each other in this way. With rounded corners piling is basically prevented. A classical brooding ring for 400-600 poults. The risk is if the brooder breaks – poults will get cold. So it’s preferable to have 2 brooders per ring. Another problem is the high levels of toxic carbon monoxide (CO) – as a by-product of combustion in gas-fired heaters. A good whole house brooding pen: plenty of litter, the right temperature, feed and fresh drinking water available on arrival. The house is separated into a few sections. Fill the feeders and waterers and have everything ready so the poults can be removed from the poult boxes and placed as soon as they arrive. 107 Floor temperature The poults will be living continuously on the floor, so it is very important to make sure it is warm enough. The air in the house warms up more quickly than the floor. Only measuring the air temperature in the house is no guarantee that the floor will be the right temperature. Feel the floor with your hand; an infrared thermometer can be a useful tool, but don’t just rely on technology. A cold wet floor in a brooding house is a guarantee of unspecific enteritis, increased mortality and a non-uniform flock from the first week. Brooding area ready for the poults: uniform high temperature (red). Notice that the only cool spots are the additional drinkers with fresh cool water (blue). Literally put yourself in the place of a poult: if the environment is comfortable for you, that is a good sign. Critically important is the absence of any draft at bird level (air velocity < 0.1 m/sec (0.22 mph)). The higher the temperature of the floor, the easier it will be to get the flock started without problems. Never put litter on the wet floor, since a wet floor is always cold. 108 Turke y S i gnal s Preparing the bedding/litter The floor and litter material must have time to warm up. A cool floor and litter can act as a heat sink that pulls warmth from the poults even though the brooder is operating properly. Some producers cover the litter with paper for 3 to 7 days after the poults arrival to prevent them from eating the litter. If the litter is covered, use rough paper to prevent foot and leg problems. Most producers don’t cover the litter. Distribute the litter very evenly over the floor, and make sure it’s dry and free of mold and dust. Very coarse litter can also contribute to leg disorders, while fine materials can be too dusty. Check the litter moisture on arrival to the brooding house. Do not accept bags or bails with moisture levels above 10%. LOOK-THINK-ACT What went wrong with this litter? Molded litter material. At high brooding temperature, wet shavings will already become moldy inside the plastic bags. Do not use such litter under any circumstances. Evenly distribute the litter over the floor surface. For the poults’ sake, remove bags of shavings to a more suitable storage space; otherwise you will find a few dead poults per day in each plastic bag they can access! Do not leave anything extraneous in the house for any reason, as the curiosity of your flock will cost you! Check and replace leaking nipples BEFORE you distribute the litter in the turkey house. 8. B ro o d i n g p e r i o d 109 110 Feeder and drinker requirements Feed availability It is important that poults have access to feed and water as quickly as possible. Time spent making sure all of the poults have been introduced to water helps ensure a successful start. When distributing the feeding and drinking facilities in the turkey house, it should be ensured that the birds are no more than 3 m (10 ft) away from a feeding point, wherever they are in the house. The individual drinkers should, in turn, not be further than 3 m (10 ft) from the next feeding point. Poults require a very high-protein diet in the early stages and can be slow to begin feeding. This problem can be reduced by positioning feeders and drinkers under bright light. It is helpful if the water sparkles as this attracts the poults. As always be vigilant! Check bins, augers, hoppers, etc. regularly for moldy feed. If using brooder rings, position feeders at least 30 cm (12 in) from the edge of heater and brooder guards. Ensure that the lip of the feed pan is even with the height of the average birds’ back. As an initial consideration make sure that there is 40 g (1.5 oz) of starter feed per poult, close to the drinking lines. Feed can be laid out on paper in this area to ensure that the poults find the feed easier and quicker: the noise made when walking and pecking on it attracts the poults. The quicker they take in feed and water, the lower the mortality and the better population uniformity and growth will be in their first week. Type of equipment Live weight per unit, kg/st Round feeders 250/40 Round drinkers (25-50 cm/10-20 in Ø) 350/55 Nipple/cup drinkers 150/24 At the start there are a lot of drinkers and feeders. Ensure 2 feeding and 2 drinking points per 100 poults, 50% of which is supplementary equipment which will be removed when the poults become more confident in the house. Poult paper placed along the drinking lines is a good solution to give the poults more feeding space in the first days. It also reduces the number of starved poults during this period. Removal of supplementary feeders can begin on day 7. Utilize supplemental feeders and drinkers as necessary. Egg/fruit trays may also be used. Keep feed clean and free from shavings, debris and manure. Once the birds arrive have cones adjusted to flood feed level and provide a minimum of one feed pan per 50 toms and 60 hens. Turke y S i gnal s Drinkers Water drinkers are placed around and between the heat source. Usually 2 to 3 round bell-type drinkers are used per 2-heater ring. Additional vacuum drinkers that require manual filling are used during the first few days to supplement the automatic drinkers. Bell-drinkers are believed to be the best water source for turkeys from a day old to their slaughter, but they carry dangers, and require more attention and work; despite the risks there is no doubt that they are easier for poults to start drinking from. Water intake depends on feed intake, feed composition, house temperature, and age: • Normally: 1.6 – 2 x amount of feed • High temperatures: 3 – 4 x amount of feed • High salt content: 4 x amount of feed or more It is not just the air that needs to be at the right temperature, but the floor in particular and the equipment: the slats, the paper, the feeding system and the drinking water. Water that is too cold (< 20°C/68°F) leads to a drop in body temperature, which day old poults cannot regulate. Pros and cons of drinking water systems System Pros Cons Bell drinkers + Water is readily available + Water level and suspension height easy to regulate - Open system, not always fresh, more chance of contamination - Spills, wet litter Pendulum drinkers (nipples) + Closed system, water always fresh + Very little spillage + Lots of room to walk around - High investment costs - Water delivery harder to control The plastic mesh helps in preventing litter from fouling the waterers, keeps the poults out of the wet litter that frequently surrounds the waterers, and keeps the litter in better condition. It should also reduce footpad dermatitis which has its origins at a very early age. Regularly change the position of the waterers. It’s good to have both bell and nipple (pendulum) drinkers in brooding, but poults prefer to drink from the bell drinkers. So when removing them, do this gradually, letting the poults get used to the main type of drinkers. If you do it all at once, there is a possibility of dehydration mortalities. 8. B ro o d i n g p e r i o d A piece of plastic/rubber hose or a special protective ring prevents the poults from jumping into the bell drinkers, contaminating them with manure and litter, and possibly drowning. Keep them until the poults are 3-5 days old. Keep the water level at maximum from a day old. 111 Pendulum drinkers with float ball 1. A t low water levels, the float ball pushes the pendulum, allowing water to flow into the cup. 2. With enough water in the cup, the ball will float: the pendulum returns to its normal position. When using pendulum drinkers, a float ball helps the very young poults since the poults are not strong and experienced enough to move the pendulum. The drinker normally operates when the birds move the pendulum to the side with their heads as they drink from the cup, triggering the nipple valve to open. When the birds stop drinking, the pendulum moves back to its original position, closing the valve and stopping the water flow. If water remains in the cup, the birds are able to drink directly from the cup without activating the pendulum, which prevents the cup from overflowing. As for every drinker, the correct height adjustment is important for optimum water consumption. LOOK-THINK-ACT Why is there more spillage from the left drinker? The bottom has a shiny surface to attract the birds. The ball in pendulum drinker helps to fill the cup and assist the poults in finding the visible water surface at the beginning. There is still a floating ball in the left drinker and not in the drinker on the right. Remove the balls from the cups when the poults get older (7-10 days). If you leave the balls in too long your poults will start spilling water and throwing the balls out of the cups. But don’t take them out too early: the poults will fail to push the pendulum and dehydration mortalities will skyrocket. Don’t remove all the balls at the same time, but gradually, so the poults can get used to the changing situation. 112 Working with the pendulum drinker: at low water levels, the birds move the pendulum to the side. Turke y S i gnal s Poult transport Unless it has been disinfected on site, the hatchery poult delivery vehicle should not enter the brooding farm. The driver and other personnel must meet biosecurity requirements to enter the brooding farm. Temperature in the poult truck should be between 24-27°C (75-81°F). During a very cold period it can be 1-2°C (2-4°F) higher. It’s always good to have extra data loggers to make sure poults have the right temperature and they are not losing too much energy on the way to the farm. Check poults on arrival One of the most important factors in brooding is to start off with good quality poults. All poults are not equal in their health, vitality, or general livability. Good quality poults are easier to raise. Poor quality poults have decreased chances for survival and may experience difficulties for their entire rearing period or require special attention. On arrival, pick up poults from various trays for a proper assessment so you can adapt your management to the quality of the new flock. Poult temperature Rectal temperature measurements are not often taken but they are the best method for assessing body temperature. For an accurate reading, make sure the thermometer is inserted two centimeters deep in the rectum. You can use an ear thermometer on the vent, but this is less accurate. The optimal measured body temperature for a poult is 39.5-40°C (103-104°F). 10% of poults that have a body temperature of 37°C (99°F) upon delivery will die shortly thereafter. Put any boxes that cannot be handled immediately in a separate room at a temperature of 22-23°C (72-73°F), not in the brooder house if it is much warmer (above 30°C/86°F). On the poults arrival to the farm take the electronic printout from the temperature loggers or the loggers out from the poult boxes. Weigh 5% of the day-old poults for a good idea of their weight and uniformity. Take these birds randomly from various trays for an accurate estimate. Count the poults in at least 5 trays to determine the exact number you received. The correct rectal temperature of 40°C (104°F). This temperature too low. If it occurs with more of the poults, increase the brooding temperature a bit to warm them up. 8. B ro o d i n g p e r i o d 113 Check list for day-old poults Culling day-old poults Check Right Wrong Reflex Lay a poult on its back. It should stand up within 3 seconds Poult takes more than 3 seconds to stand up: poult is listless Eyes Clean, round and shiny (Semi) closed, dull Navel Navel should be closed and Bumpy: remnants of clean yolk; open navel; feathers smeared with albumen Feet Feet should be a normal color and not swollen. Feel warmer than your cheek Red hocks, swollen hocks, malformations, deformed toes, cold Beak Beak clean with closed nostrils Red spots on beak; dirty nostrils; malformations Yolk sac Belly soft and malleable Belly hard and skin taut Down Should be dry and shiny Down wet and tacky Uniformity All poults the same size More than 20% of poults are 20% heavier or lighter than average Vent temperature Should be approx. 40°C (104°F) The culling criteria for day old poults is similar to that used at hatch: weak, injured, poorly healed navels, innate defects (additional toes, beak deformities, blindness, open skull), transport traumas etc. Considering the speed of day-old poults processing in the hatchery, it is very difficult to cull 100% of poor quality poults, besides some problems will appear after the transportation to the turkey house. Thus, it is crucial to identify and remove them during the placement and within the first 24 hours. Sometimes it takes 1-2 more days to reveal all non-vital poults. Above 41°C (106°F): too high, below 38°C (100°F): too low LOOK-THINK-ACT A fit and healthy day-old poult gets on its feet again within three seconds, even when you put it on its back. But you could help them a bit... What happened with this poult? Small poults’ feet must never feel cold when you feel them against your cheek, your lips or the back of your hand. Cold feet are a sign that the heat from the birds is being sucked away via the floor (conduction). The poult’s leg got stuck in the box and is irreparably damaged. This happens more often in cardboard boxes with sections. Ask the hatcher to be careful with loading the day-old poults. 114 This poult with splayed legs should be culled. Turke y S i gnal s Poult placement Due to treatments in the hatchery and their transportation, the poults will be very tired by the time they arrive at the farm. After emptying the boxes, switch off the lights and leave the poults alone for 5 minutes. No personnel movement in the turkey house is allowed at this time. Following this period, switch on the light (80-100 lux/7-10 fc) and again leave the house for at least 30-40 minutes, but up to 2 hours. Let them get accustomed to the new environment. Only then you can start working with the flock; select the weak poults, pick up the flip-overs, place them into recovery pens or cull them. After this time, further adjustment of the ventilation, drinkers, feeders and heater height and temperature may be necessary. You might have different preferences, but the basic principles outlined above should be followed. After visual assessment move the trolleys from the truck directly into the house as soon as possible, especially in cold temperatures. According to the sex of the poults and production cycle, place the trolleys along the house in front of the rings. Put the boxes along the feeding line/paper and let the birds calm down for 5 minutes with the lids on. Never stack boxes on each other. It can be practical to vaccinate/spray probiotics while the poults are still in the boxes. After 5 minutes at low light intensity (20 lux/2 fc) carefully empty the boxes evenly along the feeding lines. Don’t empty the boxes from more than 10 cm (4 in) height. The poults tend to stay together just after emptying the box in dimmed light, but here you see the first poults already running around and drinking from the pendulum drinkers. 115 Flip-overs Flip-overs are a problem for the first few days. There are several possible reasons for poults failing to stand back up on their feet. • Weak poults from the hatchery (overheated, early hatched with a wide hatch window) • Dehydrated from a long transportation • Healthy poults with very big crops, failing to support their balance The longer they stay on the litter trying hard to get back on their feet the less time you have to save them. At high brooding temperatures dehydration develops very fast. Poults which burn all the ‘fast’ carbohydrates on active leg movement, drain their energy reserve and die from dehydration. Every poult you can save, from a day old to the slaughter age, will save you a lot of money. Some say that flip-overs are partly caused by heat stress. Reboxing flip-overs for 2-3 hours away from the heat source may give a good recovery rate, provided the flip-overs are spotted quickly. The number of flip-overs depends on several factors but can be expected to be at least one percent of the flock. A flip-over with a full crop digging into the litter unable to stand back on their feet. Don’t confuse a resting poult with a flip-over. These poults are just tired and resting in different postures. Walk through the house and take a closer look at poults that are not moving. Pick up the flip-overs as early as possible, dip the beak into the drinker. If the poult is not exhausted it will recover almost immediately. If it’s been struggling for a while then time is needed to recover in a recovery pen. 116 Recovery/sanitary pen Set up a recovery pen in every brooding ring in the case of whole room brooding. With single stove brooding rings, prepare an additional ring as a ‘recovery ring’. Make sure the surface of this ring has improved grip (e.g. wood wool or reusable rubber mats, etc.) to allow weak poults to stand up easily. If rescued early, many flip-overs will recover, however, despite fast intervention a few will die (splayed legs, severely dehydrated). If leg weakness is a major issue, be suspicious of other problems, check: • the incubation regimes and hatch window. • slippery floors in poult crates in the hatchers and transport boxes. • dead poults for signs of rickets: breaking strength of the bones, ricket ‘rosary’ on the ribs. • the feed for ionophores (salinomycin, monensin >100ppm) An extremely high number of poults with weak legs. If the poults arrive in cardboard boxes – use the poult boxes with corrugated lining for a good grip. A poult with splayed legs will never recover. If poults arrive in reusable plastic crates – set up a recovery pen with any available material (metal wire mesh, cardboard). Use a supplementary drinker in the pen, put some feed in and refresh it regularly. The wall of the rescue or quarantine pen protects weak poults from their more active neighbors, which tend to walk over the weak ‘competitors’ reducing their chances for survival. 8. B ro o d i n g p e r i o d 117 Maintaining an optimal climate LOOK-THINK-ACT Why are poults huddled up in this corner? Poults are overcrowding in the corners of the ring: it can be a signal of low temperature, draft, or excessive light intensity. React accordingly! Draft Careful observation of the poults behavior and turkey house conditions will determine what adjustments should be made. In addition to visual examination, it is very important to listen to the poults. Excessive noise may indicate distress due to wrong temperature, draft or lack of water or feed. Avoid exposure of the poults to sudden temperature or environmental changes. Check birds every 2 hours ensuring good distribution. Brooding personnel must be prepared to adapt to variations in poult size and activity level, which may require modifications in brooding temperatures, ambient house temperatures, ventilation rates, feed and water placement, and light levels. If the temperature is right, poults will spread out evenly throughout the whole house/ring. They will flock together in groups of 20 to 30 and will regularly walk to and from, between the groups. Most poults will be eating or drinking. If it is too hot for the poults, they won’t flock together and will often seek a cooler place against the walls. They will also eat less and drink more. Poults will also lie against the wall if the light is too bright. Remember, in nature, poults spend their first days hiding under their mother’s feathers. If the house temperature is low, the poults flock together to keep warm, so they will be slower to start eating and drinking. The risk of losses and poor uniformity with under-developed birds increases. How the poults are spread out says a lot about how they are feeling. Good distribution 24 hours after placing the poults is essential to get them off to a promising start. Birds huddling together on one side of the ring – raise the temperature gradually by 0.5°C (1°F) and watch them begin spreading out again. Balance your climate between these two extremes! Check for drafts. 118 Here it seems too hot under the stove. All poults move to the sides of the ring. Watch the poults in the rings: if they look alarmed and all have open beaks (panting), it’s too hot in the house. Reduce the temperature gradually by 0.5°C (1°F), and monitor the situation closely! Turke y S i gnal s Supplementary feeders It is important to promote early feed intake in poults in order to stimulate intestinal health and growth. So, feed should always be readily available and easy to access. Feed on trays that the poults can walk on helps them to learn to eat. The crackling noise of plastic or chick paper stimulates them to eat. This is essential in the first week of life. After the first week you can remove the brooding rings and supplementary feeders. Poults tend to eat from the same source so all feeders should have feed at all times, particularly in the first few days. By gradually taking away supplementary feeders, the poults get used to the new situation. Supplementary feeders can also be seen as enrichment material that is required in some countries. In fact, this is not necessary in brooding, and enrichment material at this stage can even increase the risk of impacted gizzards. Poults are waiting for the staff to fill the fruit tray with feed. The trays are very attractive for the poults when filled with feed. What attracts them might be the color, the feel and/or the specific sound they make when poults step on them. Poults obviously prefer plastic fruit trays to paper trays, supplementary or main feeders. The noise seems to attract them. 8. B ro o d i n g p e r i o d After eating a lot in the first few hours, the poults have heavy crops and get tired. Here they are resting with their heads dangling in a feeder. 119 Management – the first week Daily poult inspection. A healthy poult’s life is easy: eat, play, and sleep. A turkey farmer’s life is sadly not quite so simple. A lot of daily work has to be done to create the best possible environment for the young poults and grow a strong, uniform flock before transferring birds to grow-out. After the critical first few hours, it is important to keep focus and don’t think that you can relax. There is a lot of work to be done! The daily mortality pattern is a very informative signal. Poults dying in the first 2 days indicate a problem probably originating from before the poults arrived on the farm e.g. poult quality or problems in transit. High mortality around 4 to 5 days of age is the result of poults never learning to eat or drink, commonly known as ‘starve-outs’. 4 to 5 days of age is when their internal feed stores run out. The number of starve-outs is influenced by management factors discussed in this chapter. Checklist Environment • • • • A weak poult (non-starter) that can’t stand on its feet should be put in a recovery pen or be culled depending on the severity and cause. This dehydrated, emaciated nonstarter has to be culled. • • • • • • • • • • Assessment of the controller parameters: T, RH%, CO2, ventilation rate, heating, water and feed consumption per day House inspection: house climate evaluation, air quality in the area of the birds, litter condition Washing and filling supplementary drinkers, gradual removal from day 2 Washing the main drinkers – every day in the first week Adding fresh feed on the trays/paper/supplementary feeders, gradual removal - from day 3 Checking/adjusting feed level and system height, feed structure Removing manure/litter from the feeders Moving feeders/drinkers, tilling/mixing wet litter, adding fresh litter Flushing the water lines (manually every 2-3 hours or automatic) Checking/adjusting drinkers’ level, cleanliness Checking water pH/ORT/temp. Equipment audit (feeders, drinkers, heaters, ventilation) Joining two rings into one - day 5 Removal of ring walls - day 6 Turkeys • • • This very small poult on the left shows purple thin legs. They are probably cold as well. This an indication of dehydration. • • • • • 120 Bird behavior (noises, plumage, distribution) Consistency of feces Assessment of poults condition (flock to individual birds) Collection and removal of dead birds Flip-over collection and rehabilitation in the recovery pens (first 2 days) Footpad assessment Individual birds assessment: breathing, eyes, crop filling, belly, legs Culling non-starters Litter quality during the first week Place close attention to the litter condition throughout the house. Regularly move the supplementary equipment (feeders, drinkers) to allow proper tilling and the adding of fresh litter. On the right you clearly see the growth of fungi under the additional feeders! In case of significant water leakage the wet mass must be immediately removed from the house and replaced with fresh, dry litter. Bell drinkers can also create problems if the water pressure/level is not adjusted and checked regularly. Wet litter guarantees wet footpads and a big health risk for young poults. Corrective action is required to avoid footpad issues and leg problems at a later age. Prevent water leakage; remove the wet litter as soon as possible. LOOK-THINK-ACT What do these images tell you? After removing the brooding guards, you can clearly see the difference between the used litter and fresh litter. So just within a week, you can already see the extent to which the litter is affected by the birds’ presence. 9. B ro o d i n g p e r i o d 121 CHAPTER 9 Rearing period (weeks 2-5) After the first critical week in the brooding house, the brooding guards are removed and the birds spread across the whole house. It is now essential to keep your full attention on subtle signals of performance, health and disease. The daily flock and facility inspection ensure the farm runs without problems. An important prerequisite for early disease recognition is precise observation of the flock. At least two inspections should be made per day, allowing early recognition of anomalies. Even 1-2 days before the disease emerges, an observant individual can recognize the deterioration of the health of the flock through the behavior of individual birds, which can be seen as: 122 • • • • • • • • • • • • Changes in feed and water consumption Crouching in corners and separation from the flock Changes in color or consistency of the feces Changes in the smell in the turkey house Sudden behavioral changes in the flock Drawing in the neck Ruffled plumage Increased beak panting Plaintive cheeping sounds Sounds when breathing Eating litter Pale head color Turke y S i gnal s General flock and house inspection Acceptable Unacceptable • • • • • Birds follow walking people, are inquisitive, stretch, preen, play, strut and have normal activities Clean (white) feathers Round prominent eyes • • • • • Birds do not move easily or are lame (sit most of the time). Dirty, discolored feathers from wet litter, lack of preening or from wiping eyes and nostrils on shoulder feathers. Drooping wings Excessive broken feathers Slanted, dim looking eyes Cough, ‘snick,’ sneeze, rubbing of eyes, swollen sinuses and foamy eyes Dead birds in the litter and cull birds in the flock Building & Environment • • • • • • Fresh clean air with good air movement Comfortable temperature Appropriate CO, CO2 and NH3 levels Appropriate humidity levels Quiet Good lighting • • Dust-free equipment All fans, shutters and curtain opening equipment 100% operable • • • Moist but does not ‘ball’ easily Doesn’t emit dust when disturbed Level with minimal ridges, rings or donuts around equipment • • • • Moist but firm fecal droppings Viscous white cap material on fecal droppings Few cecal droppings Viscous dark colored cecal droppings • • • • • Stale air or ammonia odor Air feels cool or hot, sticky and uncomfortable CO and/or CO2 levels too high Loud noise from equipment, people or outside activities Dim or uneven lighting Ventilation and Heating Systems • • Dusty or dirty equipment and vents Equipment in need of service Litter • • • Uneven with many ridges and mounds Wet soggy areas Produces dust easily when disturbed Droppings • • • • Soft, mushy, fecal droppings with undigested feed Fecal droppings with slimy, runny white caps Excessive cecal droppings Fluid, yellow/tan, foamy cecal droppings General impression. Checking the hocks and footpads. Feeling the crop. Looking at the feather development. Checking the tongue and beak. Checking the cloaca. 9. R ea r i n g p e r i o d ( w e e ks 2 -5 ) 123 LOOK-THINK-ACT Why don’t the birds eat from the pan on the left? Feeder management There are a wide variety of production systems with different female/male transfer ages and body weights. A single feeder for both young poults and older turkeys is difficult to design, but having two complete sets of feeding/drinking equipment in the house is expensive. If your production cycle is 18 or 23 weeks ‘all in - all out’, installing a double set of drinkers and feeders is unavoidable. For a 13-week cycle in the brooding period, you could have equipment that suits the first 4 weeks, but has replaceable parts (conus, grill, plate or collar) that are appropriate for birds until the age of 11 weeks. There is some litter and manure in the feeding pan. The birds refuse to eat. On the right the same feeder two minutes after refilling with fresh feed. Incorrect feeding line height: the plate is hanging low, feed windows closed. The low feed level in the plate makes it difficult to access for the poults. Feeding line at correct height: the plate is on the floor, feed windows open. The feed level is good and easy to reach for the poults. X ✓ Incorrect feeder management. No feed in the plates leads to hungry birds. X The correct height of the feeders is at the level of the back/shoulders of the turkey. From left to right: too low, correct and too high. 124 Turke y S i gnal s Keep feeders clean A good feeder allows the poults free access to the feed from the beginning, but prevents them from sleeping inside and contaminating the feed. Correct management of feeding line height and feed level in the pan prevents excessive spillage without compromising weight gain and poult development. In case new equipment is required, a good approach is to test the new samples in comparison with the existing equipment in the same house. This helps to make the right choice for the future and can significantly reduce the time/labor cost and hygienic risks. The amount of spoiled feed per day due to contamination from droppings or otherwise, can be significant. The problem is nevertheless not so much about the feed losses, but the risk of poults eating contaminated, molded feed. Unhealthy poults will cost you much more than a wheelbarrow of spoiled feed. When poults sit in the feeding pans, droppings will inevitably be left there. Daily cleaning of the feeders is a must, otherwise you will end up with a feeding line full of manure and litter, and your poults won’t have access to fresh feed. 9. R ea r i n g p e r i o d ( w e e ks 2 -5 ) 125 Prevention of manure in feeders Equip the control feeder with a lamp to stimulate feed consumption and protect it from poults sleeping inside. The lamp at the last feeder is particularly important since it is the switch on/off for the entire line. It also helps to frequently run the feeding line and refresh the feed in all the feeders. There are various options to prevent birds from sitting in the feeders. Here a feeder with a larger cone. As the turkeys grow larger, this cone can be removed. Two different feeders. Poults won’t be able to climb into the one with vertical separators. An ingenious solution, but the poults were more ingenious! 126 Turke y S i gnal s Prevent water spillage A lot of litter problems are related to leaking drinkers or water spillage by the birds. To prevent wet litter buildup and molding under bell-drinkers mount special hooks so you can move the drinkers every three days to another position. Once the waterer is moved, the litter beneath the old location can be turned to encourage drying, or it can be removed as needed. The drinkers in the rearing house should be the same type and color as the ones in the grow-out house. Sometimes round drinkers are introduced in the house during the final week (next to the nipples) so the birds can get used to them. Otherwise turkeys will become dehydrated in the grow-out house where normally only round drinkers are used. Donuts are formed around drinkers. Equipment, untouched for long periods, possesses high risks for the litter quality. Note the molding litter under this drinker. After removing the protective rings from days 5-7, lower the water level until it is around 2 cm (1 in) deep. In combination with keeping drinkers at the correct height (back of the birds) it prevents leaks and helps keep litter dry. The system of moving the drinkers is as simple as it is effective. With two strings and hooks you easily create three positions. 9. R ea r i n g p e r i o d ( w e e ks 2 -5 ) 127 Clean and cool water Regular washing/cleaning of drinkers is an integral part of routine turkey management. With very dirty drinkers manual washing is unavoidable. When beaks are trimmed, make sure feed and water levels are kept deep enough so that the birds can consume adequate amounts of both. When bell drinkers are on the floor, contamination happens quickly. Washing is recommended: 2 times per day for the first 2 days, every day for the remainder of the first week and 2 times a week subsequently until transfer. The temperature of this drinking water is too high (27.7°C/82°F) due to the high brooding temperature. There is a bigger risk of bacterial growth and the birds will be less inclined to drink it. Frequently flush overhead lines to provide fresh, cool water. A simple way of cleaning drinkers is to blow the debris (litter, feed, dust and manure) out with a portable blower. It is an easy approach, but can cause wet litter, so do it cautiously. Simplify your work by using 2 old canisters or buckets: 1st - with clean water, 2nd – with a disinfectant. Use two different sponges. 128 Use simple solutions: an old canister on the wall can serve as a drainage for the waste water left after washing the drinkers. NEVER dump the used water into the litter! Protect equipment Perches are not used in industrial turkey production systems, and are not necessary during the rearing period, though they do help prevent piling at night. Normally, the birds begin to use roosts from 4 or 5 weeks of age. If perches/roosts are used, they may be either the stepladder type or merely flat frames with perches on top. Not only do turkeys roost on the equipment, as they grow older and stronger, their pecking may damage it. Make sure all equipment is properly protected. The roosting behavior of this turkey was fatal. The animal got stuck in the wires. In the absence of roosts, poults will try to sit on any high objects: wood shavings bags, straw bales, feeding and drinking lines. Protect anything the birds should not have contact with; remember that poults are curious and have a lot of free time! It will also facilitate better cleaning and disinfection of the equipment between the cycles. Protect any electrical equipment, especially when poults get older and start pecking everything around them. 9. R ea r i n g p e r i o d ( w e e ks 2 -5 ) Protect wires, preferably take them out of the poults direct access, don’t leave them hanging freely. 129 Protect climate sensors Sensors as well as equipment need protection from the destructive nature of turkeys. The main problem is that ideally sensors should take their measurements at turkey level, which means of course they can reach them! At an early age the animals should get used to pecking at distraction materials and not to equipment or each other. Place the climate sensors at bird level so they can do their job. But remember to protect them from contact with the birds! Climate controller sensors can provide incorrect data due to curious poults. Do not rely solely on sensor readings. Double check everything yourself. 130 Make sure the birds can’t get trapped in the protection... Turke y S i gnal s Pecking Feather pecking and cannibalism are common problems in turkey flocks. Below are some of their common causes: • Overcrowding (including inadequate feed and water space). Sometimes caused by late removal of poult guards. • Boredom or idleness. • Brooding temperatures too high or too low. • Bright lighting tends to increase activity and feather pecking, which can lead to cannibalism. Less pecking occurs when poults are brooded under daylight or artificial light of low intensity. Use bright lights only at the beginning of the brooding period. • Age: more common in young birds and/or birds that reach maturity at the final stages of growout. An early sign of pecking on the left shoulder. The elbow is already naked. • • • • Poor sanitation and ventilation may cause irritation of the eyes and nostrils, which then become targets for picking by other birds. High air speeds at bird level or underpressure might also be a cause. Equipment: poorly operating brooders or feeders. Feeders/drinkers with sharp edges can cause injuries that lead to severe pecking and cannibalism problems. Small drops of water on a turkey from a low-pressure spraying system can attract the birds’ attention because they see it flashing in the light. Nutrition: feather pecking and cannibalism are often associated with diets that are deficient in certain amino acids, protein, or sodium (salt). Pecking each other’s head is regular pecking order behavior and might be harmless. A young poult on the floor is an easy object for initial aggressive pecking. Once there are wounds it can lead to further pecking. Nutritional factors Make sure feed is the correct type for the age of the bird; young birds need higher-protein feeds. Do not feed layer-mash or scratch feed to turkeys. Sometimes adding fibrous grains, such as whole oats, to the diet helps alleviate pecking. Have feed checked for sodium content. The correct level of sodium is 0.15 to 0.18% of the diet. At levels below 0.10% birds will reduce feed intake or stop eating altogether. Early cloaca pecking starts due to mild diarrhea. The protruding wet cloaca becomes attractive to the poults. 9. R ea r i n g p e r i o d ( w e e ks 2 -5 ) Once the wounds are more extensive, the bird should be separated to recover otherwise it will be pecked to death. 131 Transfer from brooding to grow-out Work instruction weighing • • • • • • • • • Catch the birds with a catching frame or pen Use scales that are fitted with a shackle for holding the birds firmly Move calmly and pick up each bird correctly Place the bird on the shackles Wait until the bird hangs still Record the weight from the scale Release the bird back into the main house area Weight all birds in the catching pen Repeat at 2 or 3 different locations in the turkey house (front, middle and end) Individual weighing of turkeys and recording is a good monitoring tool, but quite labor intensive. Shackles from the slaughter house are very handy to use in the turkey house for weighing the birds as soon as the legs are thick enough to keep the bird hanging. 132 In intensive turkey production systems, the birds are moved from brooding/rearing to grow-out/ fattening houses. You want to minimize stress and damage to the birds, because in early transfer production systems (4-6 weeks) the poults are still young and vulnerable. Weigh birds at transfer The transport supervisor and the driver should know the expected stocking rate for the transport vehicle as overcrowding can result in excessive thermal stress, damage and suffocation in the crates or the trailer. So it is crucial to get accurate weights at transfer. Ideally all flocks should be weighed a day before transfer. The sample size should be at least 1% of the flock. Weighing is not only practical for transport, comparing flocks with an established benchmark is also an essential tool to evaluate management, health and nutrition programs. Having automatic scales in the turkey house helps in collecting more reliable information on a daily basis. Transport scales can also provide a reliable picture of the average flock weight. If flock‘s uniformity is poor, manual weighing a sample can be very subjective. Automatic scales are very accurate if calibrated in time and allow data from a bigger number of birds to be collected on a daily basis. Locate them where large numbers of birds congregate. Note that some turkeys, like older and heavier males, will not often step on the weighing system, so the outcome is not always reliable. Turke y S i gnal s Preparing for transfer By reducing the hours of darkness in the days just prior to catching, the birds can get used to a higher level of activity and will be less stressed on the actual day of catching. When the catching crew and employees enter the house or pen, they should walk slowly and continue to use low-level lighting that will avoid piling and flightiness of the flock which can result in bruises or scratches on the birds. Some companies have also found the use of headlamps and red lights on mobile equipment to be helpful during the catching process, to further reduce stress for the flock. Maintenance is a key aspect of preventing bird injury, entrapment and death. Equipment that is used very intensively (crates, cages, loaders) should be inspected before and after use to ensure that no holes or sharp edges are present that can cause injury to the birds, or permit escape. To prevent potential pathogen transfer from flock to flock thorough washing and disinfection is required after each shift. Withdrawal of feed & water To minimize injuries, equipment is often raised to have it out of the way as this gives the birds and the people more room to move about freely. For birds being transferred to a fattening farm, the withdrawal of feed can also help in reducing the chance of crop impaction or choking when birds are handled for the moving process. Birds should be kept hydrated as long as possible and allowed to rehydrate if there are any serious delays in the catching process. Culling and euthanasia during catching The catching crew should not load or transport any sick or injured birds. If transported, weak birds are more likely to suffer and be less able to cope with their environment during the transportation process. Thus, euthanize these birds humanely on the farm and dispose of them in accordance with the farm’s protocols. Examples of loading/transferring equipment Manual catching and loading into crates. 9. R ea r i n g p e r i o d ( w e e ks 2 -5 ) Fork-lift loading crates onto the trailer when birds are transferred between farm locations. 133 Examples of loading/transferring equipment Manual loading and unloading of 1-tier poult lorry. The gap for filling the trailer is kept small (left) to prevent the turkeys from escaping while loading. When unloading, the whole side can be opened (right). Double counting is usually performed at both processes to ensure a higher higher accuracy level. 134 Inside the trailer there are partitioning fences to prevent the birds piling up during transport. On arrival, the turkeys have to be unloaded. This poult mover has a floor with a conveyor belt. When unloading the belt, the fence moves from the front of the trailer to the back, forcing the turkeys out. If you load turkeys from a separation area directly into a loader you don’t have to really pick them up. It is good to transfer turkeys in small groups to help them remain calm. Turke y S i gnal s Loading and unloading Manual or mechanical handling methods may be used to load and unload birds from the vehicles during the transfer procedure. For all procedures, it is important to keep the birds calm to reduce the risk of scratches, bruises and broken bones. If mechanical methods are used, the belt speeds should be carefully monitored to prevent birds falling on each other and piling, that can lead to suffocation if birds are overcrowded. Manual loading average speed (crates or lorries) Transfer age, (weeks) Body weight hen (g/oz) Body weight tom (g/oz) Birds/person/ hour 4 1100/39 1280/45 625 6 2355/83 2845/100 417 9 4990/176 6245/220 295 For short distances on-farm this is a simple solution. Using cloths or plastic is an easy way to get the turkeys moving in the right direction. Making soft noises by tapping plastic tubes against each other does the trick as well. During cold weather, protection (boards or tarps) is needed on open vehicles to keep birds from getting too cold due to low temperatures and wind speed when the vehicle is moving. During hot weather, water or cooling fans may be used during loading or waiting periods, to limit heat stress. Picking up the birds by the feet, carrying three or four in each hand when they are still young is acceptable. Take the same number each time to ease the counting process. The birds are put upright in containers or lorries. Birds can get injured during catching, particularly if the catching team gets tired or has to load them too quickly. 9. R ea r i n g p e r i o d ( w e e ks 2 -5 ) 135 CHAPTER 10 Grow-out (week 5 to slaughter) The grow-out period is also called the ‘fattening’ period. Different markets will tend to use different types of turkey from Heavy-Medium to Heavy, each with its own characteristics. Heavy toms increase in weight from 2.7 kg (5 lb) in week 6 to 22 kg (49 lb) in week 21. The heavy hens grow from 2.2 kg (4 lb) in week 6 to 11 kg (24 lb) in week 16. Although the differences in growth rate make the management of toms and hens very different, some basic aspects are the same. We’ll first discuss the basics and then move on to cover specific issues for toms and hens at the end of the chapter. Flock management Check: • • • • • • • • • • • • 136 Behavior of the birds (sounds, feathering, spread) Condition of the litter Appearance of the feces (consistency, color) Air quality (changes in smell) Amount of dust Environmental temperature and humidity Consumption of feed and water Feed level and height of the system Feed quality Height of the drinkers Cleanliness of the drinking water Turkey Signals: head coloring, mobility, uniformity Visit the turkey house at least twice a day to inspect the birds. It is important to recognize abnormalities at an early stage. You will notice that your hens are much more active than the toms. It is helpful to have a set route when walking through the houses. Most people start with the outside wall. This is where the sick and the lame birds tend to gravitate to. On reaching the end of the house, walk back down the middle and then up the following alleyway. The return journey can be used to inspect anything that is not directly on the walk route. Turke y S i gnal s Monitoring growth and development To monitor growth and development, weigh a representative group (at least 50 birds) of each flock when they arrive at the grow-out house. Do this by separating a random group of birds into a sample pen and weigh every individual bird in the pen. This is an important tool for evaluation of management, health and nutrition. Weigh at least every week to: 1. assess growth 2. manage slaughter weight 3. determine effect of feed transition 4. identify issues with different feed phases Adjust feed rapidly if necessary. Feed changes should take place according to the phase of development (weight), but usually take place according to age and compensatory growth can occur. The use of automatic scales allows the farmer to continuously monitor weight development within the flock. Make sure the scales are calibrated frequently, at the right height, and fixed to allow for easy stepping on by the birds. Take into account that birds are often heavier in winter because colder conditions will stimulate them to consume more feed. In summer the birds have less appetite due to the warmer temperatures. In weeks 5–20, up to 10% mortality (cumulative) can occur. 5% is good, 3% is very good. In the case of bone fractures or other reasons the birds must sometimes be killed or culled. This must be done humanely and with special consideration of the size of the bird. When making your observation round, pick up animals that need special attention. 10. G ro w - o u t ( w e e k 5 t o s l au g h ter) Sexual development is most obvious in toms. On the top, toms at 11 weeks. On the bottom, toms at 19 weeks. Weak and pecked animals are put in a separation/recovery pen until they are recovered. 137 LOOK-THINK-ACT How many sexing errors do you see here? If you look carefully, you see a few toms in this hen flock. One in front, one on the left side halfway. But there are at least four more… 138 Sexing errors Sexing errors are a costly mistake: keeping toms with hens is a loss of meat, keeping hens with toms is a waste of feed. Often operations are single sex, which makes it impossible to correct sexing errors, besides creating a small separation pen, and can create an imbalance in demand for toms and hens in the marketplace. The earlier the producer separates the toms from the hens, the better performance he will have from both sexes. It is difficult to distinguish the sexes at an early age - apart from the tom’s courting behavior - but as animals develop and external signs become more prominent, you need to hurry, as the birds are getting heavier every day and maximum efficiency is slipping away. The optimal age is around 10 weeks, since sexual development becomes obvious and animals are not too heavy, but finish the separation of toms in a hen flock at the latest by week 11, because hens tend to peck aggressively on the attractive snoods of the toms. The toms in a hen flock are less developed. Hens in a tom flock are overdeveloped and become very fat. Hens in a tom flock. Hens are quite mobile, and if the partitioning of the selection pen is not too high, they might fly out, so make sure the segregation is OK. A tom in a group of hens at 8 weeks of age. At this moment the sex-specific characteristics start to develop. Stay on continuous alert for sexing errors. Separation box with toms of 85 days in a hen flock. As a comparison a hen is placed next to the tom. A practical window between the two partitions makes it easy to transfer the sexing errors to the other part of the house. Turke y S i gnal s Bird inspection Individual bird inspection remains an important tool to assess the performance of the flock. In the fattening period the breast, pecking damage and gut health are important items to focus upon. Pick up individual birds and check the crop. It should be properly filled, but not pendulous. Difference in meat deposition on the breast within a flock. On the left a well-developed meaty breast, on the right a pointed keel bone. Good, dry droppings. Signals of feather pecking. It seems OK at first glance, but when you spread the wing you can clearly see blood marks. A hen turkey with good feathering (left) and dirty, rough feathers (right). 10. G ro w - o u t ( w e e k 5 t o s l au g h ter) 139 Animals for potential culling 140 As part of your daily routine, identify birds that should be culled or cannot be taken for slaughter. Look for weak, apathetic birds. They might not move with the group and/or have their heads on the litter and their feathers fluffed up. If in doubt whether to cull or not, a basic rule applies: every bird being unable to reach feed and water itself needs to be culled immediately. Unable to rise/ walk due to physical abnormality. Cull this animal. This bird has a swollen head and discolored skin/face. The head is puffy and the eyes swollen shut. You might find wounds on its head. Further examination is required. Pecked, injured birds. Separate and treat this animal, it could still recover. Excessively large pendulous crops. Cull this animal. This bird has leg issues. It can be separated from the flock into a special sanitary section for a few days. If it does not recover - cull it, otherwise it will be pecked to death in the main flock. This turkey has been run over. But if you put him back on his feet, he will probably be okay. Close to slaughter, toms tend to struggle to right themselves without assistance. Turke y S i gnal s Euthanasia For ethical reasons, the sick and injured birds unable to feed themselves need to be culled using a quick and humane method. The method applied depends on the number and weight of the birds being culled. It must be performed by competent personnel. Legislation regarding the methods permitted varies per country and region. In the EU, regulation 1099/2009 is important in this respect. Euthanasia on-farm is performed in two steps. First you stun the animal. After that, you kill it. With very light animals, a direct manual cervical dislocation is allowed (< 3 kg/7 lb). For heavy, strong birds (> 5 kg/11 lb) you will need a mechanical device to perform the cervical dislocation. Stunning can be done with a blow on the head (< 5 kg/11 lb) or e.g. with a captive bolt pistol. The captive bolt method is considered to be the most humane method by welfare groups and is often obligated. Special CO2 units are available for individual birds that could be installed in every turkey house. Follow the instructions for all of the methods; your skills will save the animal additional distress and discomfort in their final moments. For large numbers of birds, CO2 gas, administered at appropriate concentrations are used. Other inert gases, such as argon, or drugs are also used. After initial stunning, cervical dislocation of an adult turkey can be performed with a modified castration forceps (Burdizzo type). In this way, the neck is crushed (cervical dislocation and transection of spine and vessels). For animals heavier than 5 kg (11 lb) you must use a shooting mask when stunning. After stunning apply mechanically-assisted cervical dislocation. A striking blow on back of the head with a heavy, blunt instrument is very effective and humane if done properly (blunt trauma). The turkey should be restrained so that the blow is properly placed to kill the bird. Manual cervical dislocation involves dislocation of the neck vertebrae from the cranium, separating the spinal cord and major blood vessels. The animal should be stunned first and when done properly, the bird is killed instantly. Grab the head firmly. Besides the shown grip, a full hand grip is possible as well. Stretch the animal and turn the head 90° to the back and in the same movement pull it with a stretched arm gently downwards. To assure that the procedure was executed correctly, you should be able to feel a distance as wide as a finger between head and first vertebra. 10. G ro w - o u t ( w e e k 5 t o s l au g h ter) 141 LOOK-THINK-ACT You see this, but the animals aren’t making any noise. What does it mean? Temperature during grow-out The environmental temperatures must be gradually decreased to about 15°C (60°F) after week 14. The older the birds get, the heavier they are and the higher the metabolic activity and the heat production of the animal itself. Keeping the birds cool is the main issue at this stage. The behavior of the birds is a reliable signal of the right climate. Birds should be well spread through the turkey house and look comfortable. Even a minor case of heat stress can severely impair growth rate and overall efficiency. You will likely notice heat stress first among the toms. Their larger size means they are less efficient at cooling themselves and there will be less space between the birds themselves in the turkey house. This will lead to trapped heat and limit evaporative cooling. This tom is panting with his mouth wide open. He is suffering from heat stress. Other signals of heat stress are: decreased feed consumption, increased water consumption, gasping, wing spreading, stupor, slowness and lethargy. Preventing heat stress These animals seem to be ‘hiding’ around the bales. The temperature might be too low or the air speed too high. A disease outbreak might also be the reason for such behavior. When the weather is hot, walk through the house regularly in order to get the animals moving. If they do not walk regularly pressure spots will form breast blisters, due to prolonged recumbence. It also helps to get some fresh air under the birds and prevent brooding in the litter. 142 To preventing heat stress when hot weather arrives implement the following steps to mitigate the risks: 1. Monitor house temperature and ventilation closely. Heat stress can strike quickly if the outside temperature rises or ventilation systems are not circulating sufficient air. In dry weather run the high-pressure fogging/cooling system on temperature and timer settings. 2. Monitor water temperature. If the water temperature becomes too high your birds will be less inclined to drink; this will further increase heat stress! Flush the lines and make sure the drinking water stays cool and inviting. 3. Limit feed temporarily as the temperature begins climbing during the day and return to normal it in the evening. This reduces the production of metabolic heat at the hottest time of day. During these hot days, the dark period can be skipped to allow for compensational feed intake during night time. 4. Provide fresh, dry litter. This will release less moisture; lowering humidity in the air allows the birds to cool themselves more effectively. 5. Administer vitamin C and electrolytes in the water. This helps the birds to recover from the stress faster than they would otherwise. 6. In case of natural ventilation you have to add additional mechanical ventilation. 7. Adjust the finisher feed phases by increasing the level of vitamins, minerals and metabolic energy by 3-5%. Turke y S i gnal s Consequences of poor litter quality A poor litter quality can lower levels of health and performance in your entire flock. Footpad dermatitis, cellulitis and colibacillosis are three examples of diseases related to litter quality. To avoid histomonosis/blackhead a dry and clean litter is also essential (cloacal drinking). Footpad dermatitis Turkeys that appear lame may have footpad dermatitis. Foodpad dermatitis is a painful condition for the bird, that develops in the brooder house, and makes moving around unpleasant for them. It is caused by wet, dirty litter. In the case you receive birds from a separate rearing farm, check their footpads on delivery. Black footpads are a sign of already affected skin. Cellulitis Cellulitis refers to a bacterial skin infection, which commonly affects turkeys in the breast region. It disproportionally affects toms; occurring in various forms of severity in up to 20% of them as opposed to only 2% of hens. When re-using litter, cellulitis can be a big problem. Cellulitis is a disease of commercial and breeder turkeys characterized by inflammation, necrosis, and crepitus (a grating/crackling sound caused by gas bubbles in the tissue). Clinical signs can range from sudden death to reduced appetite, depression, leg weakness, recumbency, and ataxia. The disease is characterized by reddish to dark or greenish discoloration of the skin around the thighs, abdomen, keel, tail region, back, and wings. A variety of bacteria can be associated with these lesions, but Clostridium spp are most com- monly isolated in these cases. Very few measures have been proven to control the disease once it has been introduced to a farm, so the focus should be on prevention. Risk factors for cellulitis: Factor Risk Litter quality Higher if litter is wet or clumped together, if there is an increased level of ammonia, or the litter is particularly firm or less absorbent. Keel feather covering Selection for increased breast muscle may result in poor feather cover as the skin is stretched to cover a larger area without an increase in the number of feathers across the breast. Fast growth and heavy bodyweight Flocks with the fastest growth rates also have the highest incidence of breast blisters. The heavier the weight, the bigger the chance of cellulitis. Photoperiod A constant photoperiod (23 light, 1 dark) has an increasing effect on the presence of cellulitis. Increasing daylength from 4 to 16 weeks showed less cellulitis, because it stimulates activity and there is less lying down. Infectious micro-organisms and stress When turkeys are stressed, bacteria can enter the bloodstream. These bacteria can colonize in the sternal bursa or in a pre-existing blister, causing inflammation and infection. Genetics Amount of unfeathered skin (distance between feather tracts) over the keel. The more prominent the keel bone, the greater the risk of blisters. Severe cellulitis due to damaged skin, with massive subcutaneous fibrin accumulation. A mild case of footpad dermatitis (left), a severe case (middle) and an extreme case (right). 10. G ro w - o u t ( w e e k 5 t o s l au g h ter) 143 Breast lesion problems There are two types of breast lesions. Breast buttons: rounded evulsions in the breast skin originating from inflammation or/and infection, forming a hard crust with a core of dead skin. Predominantly seen in toms. It may be that foreign matter or an infection has caused a defense mechanism to produce protective tissue around it. Breast blisters: liquid-filled cysts under the breast skin, evolved as a result of repeated bruising of the keel bone or infected feather follicles. This can happen when the toms, who have prominent keel bones at that age, sit down for long periods on a hard surface such as caked, dry litter. Particular conformations in heavy birds, and poor feather coverage of the sternal bursa and skin of the keel bone, can promote formation of breast blisters. Maintain clean, dry, and soft litter. In addition, breast blisters are associated with lame or weak-legged birds that have increased skin contact with the litter. Litter quality and E.coli If you notice coughing, sneezing, reduced appetite, and poor growth, together with infections of the eyes, heart, joints, and bones, your flock could be infected by colibacillosis. Colibacillosis is caused by Escherichia coli, and is a huge problem for the turkey industry worldwide. Turkeys become infected through oral uptake, inhalation or damaged footpads/skin. This should be dealt with at hatchery and brooding level. The incidence and severity of E. coli is highest in turkeys from 6 to 12 weeks of age. By this age the birds have left the brooding house and are sometimes moved onto used litter with increased ammonia levels. Ammonia damages the trachea, allowing E. coli to enter and easily spread through the body. To prevent E. coli, maintain good practices for biosecurity, water sanitation, turkey house cleanliness, ventilation, and litter management! A typical breast button: small round, donut-like spot on the breast. They are not a significant economic loss as they are often superficial and can easily be trimmed off. Swelling and accumulation of fluid: ‘breast blister’, with a button. Lesions with inflammatory tissue, fluid or pus must be trimmed in the slaughterhouse if membrane ‘slips’ are felt, or if the lesion is bigger than 1.5 cm (½ in). A breast blister at an early stage. If you pick the animal up, you can see it better. In some countries butterfly fillets with skin on are preferred. These fillets must be flawless. In this instance litter quality has a direct impact on sale price. 144 Turke y S i gnal s Water in grow-out Water consumption (liter/bird) Sample the drinking water before the birds arrive. Test for bacterial contamination at the source, at the storage tanks and at the last drinker. Ideal water consumption is about 2.5 times the feed consumption at the start of the grow-out. In the middle phase it doubles, and then eventually it decreases towards the end of the grow-out period. At the end of the grow-out, a single tom drinks more than 1 liter of water per day. Of course, bird weight, diet, health and environmental conditions still affect consumption. A shift in the feed-water relationship over several days can be an alarm signal. One bell type drinker must be provided per 100–150 birds. Maintain a depth at 12–20 mm (½ to ¾ in). There are different types, so always consult the product manual. As a rule of thumb: the capacity of round drinkers is a live weight of about 2,000 kg (315 st) per drinker. The capacity of nipple/cup drinkers are a live weight of 500 kg (80 st) per drinker. A measuring stick with the height of the drinking line. A very useful tool, but always look at the birds as well; actual beats hypothetical every time. Daily water consumption in grow-out 1.2 toms 1.0 0.8 hens 0.6 0.4 0.2 0 6 12 Age (weeks) 18 X The drinkers are too low for the size of these birds. There is a high risk of this cup being contaminated with feces. 10. G ro w - o u t ( w e e k 5 t o s l au g h ter) 24 A lot of movement can cause spillage of water. Make sure drinkers are heavy enough (ballast under drinker) to lower water spillage due to heavy weaving. X The drinkers are too high for the size of these birds. They are not able to easily drink the water. If they don’t drink, they won’t eat. ✓ The drinkers are at the correct height: always level the lip drinker with the height of an average bird’s back. 145 Feeding in grow-out There is a good correlation between 6-week weight and processing weights (hens 16 wks, toms 20 wks). It is therefore important for all turkeys to have a good start in life. Variation in weight within a flock at 6 weeks of age will also be reflected in the variation at 20 weeks of age. It can be mitigated by changing the feed program to increase protein intake as the birds age. Make sure quality feed is available for the birds when they arrive. Remember that the rim of the feed pan should be at the same height as the back of the birds. The feeding space for a hen must be at least 2 cm (¾ in), and for a tom 3 cm (1.2 in). Do not change feed at the same time as the birds move to the finisher house; this can cause them stress and result in reduced consumption. Just one day off feed can result in, not only a day’s loss of growth but also an increase in susceptibility to immune challenges and the incidence of pendulous crops. Wait a few days after moving to introduce a new feed form, and mix both feeds at first to make adaption easier. A shift in ingredients will also cause a shift in the gut microflora. Limit the change in inclusion of ingredients to a maximum of 25% from one diet to the next. Introduce the new feed gradually by mixing both feeds for at least the first two days (but remember to account for antibiotics and ionophores!). As a management tool, it can be useful to switch off the feeder line for a short period twice a week to encourage the turkeys to clean the pans and to stimulate appetite if the pellets are too weak. If there are a lot of fines in the feeders it might be necessary to switch the feeding line off every day. The turkeys should never be left without any feed for a period of longer than one hour. Grit is important to support digestion in the gizzard (2-4 mm/¾-1½ in) quartz - stone, 1-3 times/week). For toms of 14-17 weeks of age you can use 4-6 mm (1½ to 2½ in). Shell grit can be an additional source of calcium, but dissolves quickly in the stomach and loses its grinding effect. Stop providing grit 3 weeks prior to slaughter so the stomach doesn’t contain stones during the slaughtering process. Feed intake reduction Turkeys can temporally reject a new feed if there are noticeable changes in color or overall appearance. For instance, high levels of sunflower or rapeseed can result in black particles from the seed coat visible in the pellets. Even in very small amounts, this can lead to feed rejection. Any reduction in feed intake will directly influence growth rates adversely. 146 Turke y S i gnal s Behavior in grow-out The natural behavior of turkeys is to perch on trees and other objects. In the brooding phase this is not a huge problem, but in grow-out, the animals will get too heavy and can damage the feeding lines, or other structures not designed for a turkey’s weight. By placing a tension wire above the drinking or feeding line you can (sometimes) prevent this behavior. These birds are sitting on the feed line. The birds are highly social and copy each other’s behavior; their cumulative weight is enough to push down the preventive tension wire. To prevent the turkeys from sitting on the feeding line you must place a metal wire above it. Make sure this line is tight enough to be uncomfortable when a bird tries to perch on it. If it is broken, repair it in time to prevent this perching behavior from re-occurring. Putting an electrical charge on the wire can teach the animals to stay away, although this is not permitted in some countries. Here the line got stuck behind a bolt. To prevent this, you could turn the bolt to the other side. Be careful not to put the animals at risk from sharp edges on the system. When sitting on the feeding line, right above the feeder, they contaminate the feeders with manure. This is a popular position, since this is where the wire is of least bother to them… For animal welfare reasons, roosting areas are promoted. Make sure there is enough airflow to prevent the occurrence of hot spots. However, using slats/ grid means that droppings fall on top of the animals underneath. Litter management is also more difficult. 10. G ro w - o u t ( w e e k 5 t o s l au g h ter) 147 At a light intensity of more than 15 lux (1.4 fc), you will certainly get a pecking problem. Make sure the house is not too bright. Aggressive pecking in grow-out In cases where toms are less occupied, or are stressed for other reasons, aggressive behaviors can begin. Toms reach adulthood between weeks 12-14 which is when this typical tom behavior normally begins. Pecking is not only a problem because the toms are more aggressive, they also spend a few weeks more together allowing injuries to occur, both from pecking and scratching. Hens have far fewer hierarchical behaviors. Pecking in hens is often a general indication of a problem. It is a sign of feeling bored or stress. Another cause of pecking is too much air velocity, negative pressure, or air drops by the inlets. The turkeys can’t find a comfortable place in the house to sit properly. When they get bored, the chance they begin pecking each other increases. Ensure proper ventilation. If you’re struggling to solve the problem, sometimes the solution could be as simple as dimming the lights. Partitions in the house may give animals a hiding place and some shelter. Uneven flocks and flocks with subclinical infections will develop hierarchical pecking (only weak, sick and small birds are pecked), not to be misinterpreted with aggressive pecking (usually in uniform flocks, pecked birds are the same size as pecking ones). Sharp nails in combination with piling up or just crawling over each other can lead to severe injuries. This may not even be caused by fighting. The higher the stocking density and the older the birds get, the more scratches you see in the flock. So do not postpone your transfer from brooding to grow-out for too long. You can recognize pecked animals by blood on the head, tail, or wing. Protect both your tools and your turkeys from each other. Hang them up high, out of harm’s way (if you put them in the house at all…). 148 Turke y S i gnal s Dealing with male aggression Aggressive behavior is normal behavior for toms. At 20 weeks the toms will try to push you out of the house. They literally push you away. Do not wave your hands, because that will be seen as a challenge, causing them to attack you. Toms have regular ranking battles, particularly after having reached sexual maturity. Don’t be surprised if two toms chase each other throughout the entire house. The toms in this case are likely equivalent in rank and their goal is to force the other tom to submit, not to die. Still, this behavior can be very violent, and as a producer you should act to minimize such displays. There are differences in the level of aggressiveness between breeds. The toms must walk continuously. As soon as one bird sits down it is a sign of weakness; if it sits too long, it will become a victim. This animal was severely pecked. Using tetracycline or zinc oxide spray you can try to treat it, and prevent a loss. Place this animal in a separation pen until it recovers. In this flock you see a number of pecked animals. Pay particular attention to the snood and the neck. Pecking often start at extremities, such as the snood. That’s why some turkey producers desnood toms in the hatchery. Aggression in toms gets more prominent by the age of maturation and can lead to feather pecking, head pecking and cannibalism as well as a very intolerant attitude towards the farmer! The weakest turkeys are often victims of pecking. A weak turkey who is a victim of pecking should be removed to the recovery pen. Do not place this tom back in the group because history will soon repeat itself. 10. G ro w - o u t ( w e e k 5 t o s l au g h ter) 149 Preventing pecking - enrichment Pecking and hysteria can lead to major problems in the flock. Turkeys pile up and get injured. The stress causes a decrease in feed intake and growth. Providing sodium chloride via the drinking water helps the birds to stay calm. Add up to 1.5 kg per 1.000 liters of water (12 lb/1,000 us gal). This also has the advantage that the drinking lines will be kept clean (micro-organisms don’t like salt). Keeping sodium level constantly higher (0.17%) in the finisher tom feed also helps. Magnesium oxide in the same period (1 kg/tn) has a good sedative effect, too. It is important to offer distraction materials to the birds to occupy them and help prevent inappropriate pecking behavior, especially in toms. When you set up a new flock, it is good practice to add a few newspapers in the turkey house as distraction. When the birds encounter a new stress it is easier for them to release it by playing with the newspaper. Change the appearance of the material regularly to prevent the birds becoming bored. If toms fight for a piece of distraction material, it is better than them attacking each other! Discourage pecking behavior: • adequate shelter, floor and feed/water space; • no obstacles/equipment that might cause injury; • remove dead or sick birds immediately; • don’t introduce new birds into an established population; • avoid frightening the birds; • avoid sudden changes in type or texture of diet; • avoid sudden changes in temperature. The enrichment material can consist of litter material or destructible and manipulatable materials such as hay racks, hay baskets, straw bales, alfalfa, peck stones, or used (washed) materials. But beware of Salmonella contamination! CDs, used cans, children’s toys, disposable coveralls, paper, or any ‘interesting’ items are excellent distraction materials provided they can be suitably cleaned. Change these materials regularly, since turkeys can quickly bore of them. Mineral blocks (top left) have a double function: it provides distraction and salt. 150 Turke y S i gnal s Hens in grow-out: fat deposition Hens have a tendency to deposit more fat than toms, even if they are slaughtered at a younger age. Fat deposition is unwanted because the development of one kilogram of fat requires much more energy than the development of one kilogram of muscle, and the consumer desires a lean piece of meat. Turkeys are like pigs and dogs: they gorge. Keep an eye on their feed and water intake to make sure they don’t over-eat. In the case of over-eating (over 120% of the standard feed advice) you could limit the feed. If you have to limit feed, do it in time. Do not limit feed when the animal is already too fat, because by then fatty liver issues will already exist. Monitor flock growth by weighing regularly. The cause of acute liver degeneration (fatty liver) is a sudden large increase in feed intake from one day to another. This can (for example) occur after recovery from a period of disease or after a period of warm weather. For instance, if an animal already has a high intake (110% of the standard), it can skyrocket to 120/130% given the right conditions, or if the animal has a lower intake and the feed intake suddenly goes up to 100%. A fatty liver can be a sign of a metabolic issue. To prevent fatty livers, it is important to stick to the feeding schedule from the very beginning. If they are left without feed for too long they will aggressively attack the feeders once feed becomes available. If you are going to maintain a certain feed schedule, get them used to it from a young age, or you will have a problem with your flock in later weeks. Instead of limiting feed, you could provide less energy in the feed or a different protein/energy ratio. Fatty livers\liver degeneration Fatty livers are very fragile, a slight mechanical impact can lead to rupture and the birds then die as a result of internal bleeding. They can lead to the death of a large percentage of your flock, it’s therefore important to recognize the early signs: restless behavior of the birds is often a first signal. In a postmortem examination, you can recognize liver degeneration from the white edges/spots. White livers can be a metabolic problem (fatty livers), but can also occur because of subclinical HE (hemorrhagic enteritis) infection, causing immunosupression and secondary colisepticemia. Be aware: it is always a flock-wide problem. Healthy, dark colored liver. A pale liver. Early stage of liver degeneration with white spots. Severe liver degeneration with clear white edges. A hen with a lot of abdominal fat deposition (pad). 10. G ro w - o u t ( w e e k 5 t o s l au g h ter) 151 Preparing for slaughter: feed withdrawal Full stomachs and crops are a dangerous source of slaughter line contamination. Check your feed withdrawal times. Switch off the feed lines at least 6 hours prior to loading the birds. Feed is removed from the flock for a number of hours before processing in order to clear the intestines of feed and feces. Birds are provided water until they are placed on trucks for transportation to the processing plant. Birds arriving with empty intestines are less likely to be condemned due to fecal contamination. Due to significant management and environmental differences between poultry facilities, each producer should have their own feed withdrawal program. Basic considerations: 1. All feed should be removed from the birds 4 to 6 hours before loading, depending on the feeding program. 2. Lights should be turned on at least 2 hours before loading to encourage gut emptying. If the birds sit without feed more than 12 hours, you will notice it from the color of their gizzards – bile-green (due to reflux from the duodenum), difficult to clean and unattractive for the customers. This is how clean gizzards should look. 152 Turke y S i gnal s Careful catching and loading Proper handling will minimize injuries during catching & loading An expert loading team knows how to minimize injuries during catching and loading. Chasing the birds too much increases the risk of skin injuries. Handling turkeys too roughly increases the proportion of birds with broken bones. Dislocated and broken bones are painful during catching and transport due to handling bumps and motion. Broken bones can also limit the birds’ ability to move around in the crate or liner. Skin scratches, bruising and fractures can significantly increase the number of birds condemned. Make sure biosecurity is in order. Both personnel and equipment should be clean and disinfected. If the sun is shining on the exit, the birds can rush in that direction and they can begin jumping onto each other. This creates scratches to the skin and is a risky end to the careful welfare program you had so far maintained. It can even lead to piling up and death of heavy expensive birds just before slaughter. DO Which turkeys to load? Only healthy birds that are fit to withstand the journey to the final destination should be loaded and transported. Birds not loaded should be segregated according to on-farm protocol. Do not load and transport animals that are/have: • Weak and/or not alert • Discharge from eyes/nostrils • Swollen head/neck • Skin on head or neck is dark red, purple, black or very pale (toms can have bright blue skin in this area) • Bloody and/or prolapsed vents • Emaciated and weak: very thin, easily felt breastbone • Dislocated, broken or exposed bones (including injury due to handling) • Unable to rise or walk due to physical abnormality or injury. Proper handling will minimize injuries during catching & loading 10. G ro w - o u t ( w e e k 5 t o s l au g h ter) • • • DO NOT Minimize passing of birds between people Place birds gently and upright in the liner Ensure no part of the bird is protruding from the liner before closing the door • • • • Herd birds in a way likely to cause smothering or piling Carry the birds by the wings or neck Load birds with ‘do-not-load’ conditions Swing, throw, or drop the birds Manually catching a turkey. Herding the turkeys towards the loading machine. 153 Maximum transport density kg/m2 (lb/ft2) Loading and transport birds/m2 (birds/ft2) Hens Toms 4.7 (0.44) Moderate conditions 98 (20) 9.8 (0.91) Extreme Heat 83 (17) 8.3 (0.77) 4.4 (0.41) 10 (22) 21 (46) Average live weight, kg (lb) The conveyor belt loads the turkeys into the crates. Using a loading machine is worthwhile from both bird and labor welfare perspectives. When properly operated the percentage of injured birds is lower than when they are caught by hand. However, the proportion of birds that arrive dead is slightly higher with this method. This is partly because the machine does not distinguish between healthy and small or sick birds (manual catching avoids these birds). Also make sure that the loading machine is cleaned and disinfected properly, otherwise it can spread diseases (e.g. Salmonella, etc.). Crates with broken doors/floors can cause losses due to birds falling on their backs, damaging legs and wings, failing to stand back on their feet and dying. Avoid loading birds during periods of extreme weather when possible. In cold weather make sure the truck is away from direct wind and animals are dry to avoid hypothermia. In hot weather decrease loading density by 15–20%. Protect the turkey house gate with a curtain – to avoid birds rushing to the daylight and piling up. Make sure animals don’t get stuck in the crates. 154 Turke y S i gnal s Arrival at the slaughterhouse Standards for slaughter quality In modern slaughterhouses’ gas stunning is applied before shackling. Gas stunning has the advantage of avoiding the distress caused by handling during unloading from the transport crates and shackling. However, inhalation of carbon dioxide at high concentrations has been found to cause severe respiratory distress before loss of consciousness. If done correctly CO2 stunning is humane and often enforced by law. When turkeys are shackled live, this is painful and distressing, especially for heavy birds. The distress caused by shackling results in severe wing flapping, which may cause dislocated joints and broken bones. Parameter Shackling for electrical stunning. Good Bad Rejects,%: Parts, organs <2 >5 Whole carcasses <1 >5 Grade A >65 <30 Grade B <30 >50 Grade C <2 >10 Breast blisters, %: FPD*, %: Grade A (0+1) >80 <30 Grade B (2+3) <15 >60 Grade C (4) <1 >5 Transportation mortality, % <0.05 >0.5 * European FPD scoring system by P.M. Hocking Even when birds are transported correctly, you may find some dead birds on arrival at the processing plant (DOA). Reasons for this could include too many birds per crate or container and inadequate air circulation around the birds (leave a gap between stacks of crates or containers). Insufficient ventilation can mainly occur when the lorry is stationary e.g. in a traffic jam or when parked in the waiting area at the processing plant. Blue light is used in the shackling room to keep the turkeys quiet, but wing flapping that might lead to bleedings, is inevitable. 10. G ro w - o u t ( w e e k 5 t o s l au g h ter) 155 Slaughter report information Post-delivery of the birds you are given a report from the processing plant. This not only provides information about the quality of the birds, but also gives valuable information on the preceding grow-out cycle. LOOK-THINK-ACT How old is this bruise? You can tell when a bird was injured by the color of the bruise. This bruise would be about 48 hours old. Color Bruise happened Red 2 minutes ago Dark red and purple 12 hours ago Light green and purple 36 hours ago Yellowy-green and orange 48 hours ago Yellowy-orange 72 hours ago Light yellow 96 hours ago Blue-black 120 hours ago One often overlooked cause of carcass contamination can be a wrong slaughter line design. In old turkey slaughterhouses the carcass fixation was often by the legs only (as with broilers), which allowed the content of removed cloaca to run down the carcasses. New lines are designed with a 3-spot carcass fixation (legs + neck). Reasons for (partial) rejection at the slaughterhouse Rejections on arrival Acquired during production, quality faults From catching and transportation During slaughter and processing Dead birds Dermatitis Wing fractures (fresh) Wing fracture Contaminated Breast blisters (Grade A, B, C) Femur fractures (fresh) Skin rupture General traumatic injury FPD (Grade A, B, C) Fresh hemorrhages in wings, legs and breast Hemorrhages in wings, legs and breast Abnormal color Skin scratches (old, >5mm, >3) Aorta rupture Hemorrhages on the back and thigh Cachexia Skin ruptures (old) Skin rupture (fresh) Shank breaks Ascites Old hemorrhages in wings, legs and breast Feathers (hair-like, follicles) Sepsis (Colisepticemia) Old fractures (AM) in wing and legs Hemorrhages on thigh Other Dirty plumage (manure plaques) Shank breaks Hock joint inflammation Feathers (hair-like, follicles) Full crops and stomachs Green stomachs 156 Turke y S i gnal s Hemorrhages Subcutaneous bleeding close to the body, probably caused by rough catching. Wing bleeding at the extremer part, caused by wing flapping. Older bruise, caused around or before catching. Breast buttons and breast blisters Mild breast button. Severe breast button. Large breast blister. Blister after removing the skin. The damage is obvious! Open wing fracture without much bleeding, so occurred after death (during plucking). Pop-out with bleeding (bone not broken, but joint dislocated). The blood is coagulated so probably caused during catching. Pop-out without bleeding, so caused after death. Wing fractures and pop-outs Open wing fracture. This part should be cropped and rejected. 10. G ro w - o u t ( w e e k 5 t o s l au g h ter) 157 Cachexia Case of cachexia: extremely emaciated and malnourished due to a chronic disorder, which causes the bird to consume its own tissues. The same animal: it shows severe skin damage. The weakened animal was probably an easy prey for pecking and being walked over. Crops Too full crop (not a pendulous crop). 158 Severe case of pendulous crop. Turke y S i gnal s Internal bleeding Aorta rupture or liver damage can be registered in heavy toms under stressful conditions. Try to find the origin of the bleeding. Broken legs or wings can be the result of rough handling during catching/loading. Other causes aggravated by rough handling are: fragile bones in heavy birds due to minerals/vitamin D3 deficiency, imbalance, malabsorption, and lack of exercise. Severe bleeding in the breast filet. Skin damage Dermatitis, this skin has to be removed and then the meat is probably OK. Scratched thighs are often caused by overcrowding, lack of feeding/drinking space, starvation, thirst, and lethargic birds. They can also be caused by a poor lighting program. Fresh wounds – check your transportation crates for sharp wires/edges, repair them in time to avoid additional losses during farm to slaughterhouse transit. This fresh nails scratch probably occurred during catching. Quality control Rejecting abnormal carcasses is essential for maintaing quality and food safety. These charts will assist slaughterhouse personnel to use the same objective criteria. 10. G ro w - o u t ( w e e k 5 t o s l au g h ter) 159 CHAPTER 11 Gut health Gut health is extremely important and is largely influenced by feed management. Be aware that 80% of all immune cells are located in the gut. The healthier a digestive system, the smoother the uptake of nutrients, and the better the birds’ growth. Proper brooding management is key to ensuring a healthy gut and setting the poults up for later success. You may find these balls – manure pellets covered with dusty fraction of the litter. Sticky droppings could be a sign of bad fat digestion. The strong droppings are not smashed when turkeys step on it, but they ‘play with them’. Eventually the pellet picks up the dust and fine particles of litter like a snowball, becoming dry and hard. 160 Intestinal disorders are poorly defined, some popular terms to describe impaired gut health are dysbacteriosis, bacterial enteritis (BE), small intestinal bacterial overgrowth (SIBO), clostridiosis and wet litter. The first sign is usually a stalling in feed intake while water consumption continues to rise as normal. This results in an increasing water:feed ratio. Track everything your birds are consuming and watch out for changes. Visually you will see an increasing number of dirty birds due to wet litter. In later phases, you will see a stalling of water consumption too. Turke y S i gnal s Signals from droppings Probably because of its longer growing cycle, the turkey has different gut health issues than the chicken. Wet litter becomes a serious problem in turkeys between eight and twelve weeks whereas the broiler chicken has already been killed by then. Assess normal (intestinal) droppings and cecal droppings separately. Careful litter and manure examination is difficult, therefore, before entering the turkey house, put the lights up to 50 lux (4.6 fc) or use a flashlight. It is important to observe the droppings around the drinkers, daily. If changes are noticed, call the veterinarian for expert advice. Excess urine production (polyuria), observed as ‘watery white-caps’ can be caused by heat stress, an excess of sodium, potassium, dietary crude protein, kidney disease or starving (not eating for a longer period). Water consumption increases during heat stress, but birds acclimatized to high temperatures drink less water, thus minimizing subsequent flushing. In case of wet litter you first have to check whether it is caused by the environment (improper ventilation, leaking drinkers) or the animal: excessively watery droppings. Signs of abnormal cecal droppings: Signs of abnormal fecal droppings: • • • • • • • • • Early signs of fermentation bubbles Very frothy Very voluminous and a splatter in shape Very watery Wet patches on litter Black tarry excreta Bloody or sulfur colored Normal cecal droppings: more viscous than intestinal droppings and brown colored. • • • • • Increased size or volume Loss of firmness/ consistency Oily, bulky Color change Watery Undigested feed Smelly Signals from droppings are the presence of undigested feed particles, the moisture content and any other additional substances. Normal fecal droppings have a white cap (urates). Cecal function Cecal droppings are more viscous than regular intestinal droppings and represent 1.5% of total excreta dry matter. When there is wet litter, the ceca are probably malfunctioning. Ceca have a delicate working mechanism and any factor upsetting this will influence its bacterial microbiota. Under normal circumstances, the ceca empty soon after the lights come on in the morning and again in the late afternoon. Upsets in function cause more frequent emptying. In extreme problems, there is no material present anymore, so only a watery substance is excreted. When the first signs of fermentation in the cecal droppings are seen, try to note what factors may have changed. In the past, it was common to treat with a broad-spectrum antibiotic. This would dry the problem for a few weeks but a repeat treatment would then be required. Antibiotic use is now discouraged. Probiotics are said to help, but results are not consistent. 11. G u t h e a l t h The consistency of the droppings can easily be checked by rolling them in your hand. The dropping should be dry. If no dirt is left behind on your hand, the consistency is good. If the droppings stick to your hand, this indicates poor fat digestion. Myth or fact? ♂ ♀ Based on some turkey farmers’ opinion the manure from toms differs from the manure from hens by size (smaller) and specific shape (comma). But this is probaby a myth. 161 Abnormal droppings Bloody manure can be an indication of a pecked/ bleeding vent or an acute outbreak of hemorrhagic enteritis (HE) (very rare). Watery white droppings due to body protein breakdown and excessive urate production. This could be the result of an acute infection which results in reduced feed consumption. High urates content (white mass) may indicate poor water and feed intake. Orange mucus suggests overactive mucus production and possible dysbacteriosis often observed after transportation (starvation). Such manure samples with green bile content from severe feed and water intake reduction can be seen in flocks with acute viral infections: highly pathogenic avian influenza in this case. In this particular case watery fecal droppings were attributed to coccidiosis. With turkey coccidiosis it is not very typical to see blood in the droppings. Large blood clots raises suspicion of clinical HE (although more often sudden death is seen), but normally not with less white urates. Can be also attributed to clostridial necrotic enteritis. Fresh blood in droppings is a signal of lesions close to the cloaca. Orange matter Orange matter in the droppings are gut scrapings; old, expelled gut cells mixed with intestinal mucus. High feed quality and intestinal disease control are a key part of minimizing excessive cellular sloughing. Investigate any issues contributing to birds not eating (off feed). Orange droppings can be a sign of clinical coccidiosis or dysbacteriosis with or without associated visible damage to the intestines (is your anticoccidial still working?), poult enteritis complex, or the birds having gone too long without feed eating. Check the feed, feed intake and feed supply. Also check the urates. If a bird has not eaten at all for some time, e.g. if it is sick, the urates will often be mixed with bile and the droppings will be green. 162 Turke y S i gnal s LOOK-THINK-ACT What does this turkey tell you? Dark/black droppings can indicate bleeding in the first part of the intestinal tract (HE, NCD, AI infection or severe clostridial NE). The blood turns almost black in color. Another reason could be undigested fiber, fat or protein due to inclusion of poor-quality sunflower by-products or fat, or degraded animal proteins. A bird in overall poor condition. This is a case of enteric Newcastle Disease (NCD) possibly in combination with Hemorrhagic enteritis (HE). High titers for both viruses were found in this flock. Abnormal cecal droppings These frothy foamy cream-caramel-yellow-brownish cecal droppings with fermentation bubbles can be attributed to clostridial dysbacteriosis or other bacteria, avian intestinal spirochetosis (AIS, Brachyspira spp) as well as protozoan flagellates (Tetratrichomonas spp). Laboratory diagnostics are necessary to differentiate between them. Bright sulfur-yellow diarrhea can be the first sign of histomoniasis. Stomach content If you open up a turkey, don’t forget to have a look at the stomach content. It can provide you with important signals. Normal stomach content. 11. G u t h e a l t h Gizzard erosions due to mycotoxins, biogenic amines or high doses of copper in the feed (>200 ppm). Greenish content due to bile reflux from slow starvation. Petechial hemorrhages in the proventriculus can be from mycotoxins, as well as HE or NCD infections. 163 Gut examination Healthy gut Unhealthy gut Normal state of duodenum Severe inflammation of duodenum Healthy jejunum and ileum Sloughing epithelium Normal content of ceca Foamy content of ceca Good condition of cecal tonsils Inflammation of the cecal tonsils Normal bursa of Fabricius, an important organ in the birds’ immune system. 164 Bursa with increased blood flow in the tissue, due to infections. Regular post–mortem examinations between one and six weeks of age, even on apparently healthy birds, give early warnings of potential health problems in the flock. Intestinal wall development, gut fill and cecal health are key areas for an expert to check. And of course, the consistency of the contents. If a flock had cecal malfunction, the ceca in a lot of cases would be swollen and extended in length. Some turkeys will have black tarry contents in the ceca. On occasions only one cecum has black contents. The flow of material in and out of the ceca has presumably stopped, leaving the contents to turn black and finally voided resulting in the occasional black tarry droppings seen. Signs of poor gut health are: • thin, fragile, often translucent intestinal walls • ballooning of the gut • excessive blood in the intestinal vessels • floppy gut edges after incision, lack of tonus • abnormal content (foamy, watery, pseudomembranes, cecal cores) • poorly digested feed particles at the end of the gut • multi-colored oily aspect of the gut contents in contact with the mucosa Intestinal ballooning, thinning and pale appearance of the intestinal wall, with fluid and gas can be the result of PEC infection or clostridiosis/dysbacteriosis. Turke y S i gnal s Infectious causes of wet droppings Numerous diseases cause wet droppings. This involvement may be primary where an infectious agent directly damages the intestinal tract or the urinary tract, resulting in diarrhea or increased excretion of water via the kidneys. Secondary effects may occur where birds go off feed but maintain water consumption, resulting in a higher moisture content in the droppings. Changes in water consumption may indicate disease problems. Regular measurement of water consumption therefore is a very important aspect of turkey management. Dysbacteriosis Problems with wet droppings are often the result of a change in the bacterial microbiota in the small intestine. In healthy birds, Clostridium-like bacteria live in the lower part of the intestine where it is less acidic and less oxygen-rich. Disruption of the normal environment (particularly the pH) can make Clostridium-like bacteria feel more at home in the small intestine and disrupt the balance in it even further by driving out other bacteria. This can be triggered by coccidiosis, a change in feed composition, poorly digestible feed or simply a problem in the feed supply or house climate. This imbalance is called dysbacteriosis (or small intestinal bacterial overgrowth: SIBO) which is not a specific disease, but a secondary syndrome. It results in poor nutrient absorption in the gut leading to poorer feed conversion and reduced live weight. Dysbacteriosis is often treated with antimicrobial drugs; however, you must know the primary cause for proper treatment and prevention. Birds are clearly signaling that they have a stomach ache (complaining/noisy, rough feathering, eating litter, standing still and ‘thick’ (hunched posture). You can’t differentiate this behavior from coccidiosis and necrotic enteritis and will need to complete a post mortem investigation to make a distinction between the two. Under Western European production conditions (no growth promotors, no meat and bone meal) about 50% of the flocks are treated for this condition. 11. G u t h e a l t h LOOK-THINK-ACT What signal do you see? If you see birds with dirty beaks or heads, that is a signal of cecal manure pecking. This is an indication of intestinal problems (overgrowth of clostridium or coccidiosis). Investigate this and treat the birds if necessary. Vicious circle of gut infection 2 1 3 4 1. Gut cells damaged by coccidiosis: proteins leak into the gut from the cells. 2. Gut villi fuse together and become shorter: smaller surface available for bacteria to adhere to, but also for intake of nutrients, so nutrients will be available to the ‘bad’ bacteria for longer. 3. Mucus lining on gut cells thickens: more difficult for bacteria to adhere to, but also inhibits nutrient absorption from the lumen. More gut cells suffer serious damage. Conditions more favorable for bad bacteria. 4. Inflammation occurs around damaged gut cells: the gut wall reddens and softens, and gut villi can be destroyed, resulting in little or no further absorption of nutrients. Bad bacteria flourish and cause even more damage to the gut. 165 Coccidiosis Coccidiosis is a protozoan disease often seen in turkeys, caused by Eimeria species. It usually infects immature turkeys before their immune system develops. It causes intestinal damage and correspondingly a decrease in healthy gut function resulting in poorly digested feed remaining in the intestine and the release of plasma proteins (because of epithelial damage, inflammation), diarrhea and possibly death. Because of the tissue damage an overgrowth of Clostridium perfringens might occur, which can result in necrotic enteritis. In particular Eimeria species multiplying in the small and mid-intestines, might evoke necrotic enteritis, resulting in high mortality if not treated adequately. In case of subclinical coccidiosis, lesions will be less pronounced but feed conversion is poor and the birds grow less. The condition of the droppings (more liquid) and behavior (hurdled position) of the birds is key to observe coccidiosis. Six species of Eimeria have been identified that cause damage in turkeys: E. meleagrimitis, E. dispersa, E. innocua, E. meleagridis, E. gallopavonis, and E. adenoeides. Coccidia of chickens and other birds and animals does not infect turkeys and vice versa. Coccidial oocysts are shed in the feces of infected birds and must be sporulated to become infective. Sporulated oocysts are environmentally stable and are not killed by most disinfectants. Ammonia will kill oocysts and this can be used to disinfect the empty turkey house. Prevention of coccidiosis The key to good coccidiosis control is prevention by means of anticoccidials in the feed or a vaccination, and good biosecurity in between growouts (internal and external). Prevent the build-up of oocytes in the environment by removing damp litter and avoiding wet spots. Prevent transmission via fecal material from infected birds. Feces from infected birds can enter the turkey house on crates, equipment, footwear, clothes, pets, wild animals, etc. Bear in mind that every anticoccidial loses effectiveness over time as the coccidia develop resistance to it. Signs that can indicate reduced effectiveness are an increase in feed conversion ratio, a drop in daily gain, digestive problems, droppings quality, wet litter, and clinical symptoms of coccidiosis. After rotation to another anticoccidial the resistant strains will be killed eventually and you can start using the first anticoccidial again. In turkeys often a winter and summer rotational program is used. The choice of coccidiostats in turkeys is very limited, compared to chickens. 1 2 Life cycle of Eimeria 5 ♂ ♀ 3 4 7 166 6 1. The turkey takes up sporulated oocysts from the litter. 2. The oocysts are crushed in the gizzard and/or intestines so that sporozoites are released. When reaching the intestines, the sporozoites penetrate the intestinal cells, where they grow into large schizonts. 3. The schizonts break open, and a great number of merozoites are released ready to infect new cells. 4. This asexual reproduction can occur several times in the intestines, depending on the Eimeria species. 5. Reproductive cells (gametes) are formed from the last generation, which then develop and reproduce sexually. 6. A fertile embryo (zygote) forms a cyst wall around itself. The oocysts are excreted with the droppings. 7. The non-infectious oocysts develop into infectious sporulated oocysts in the litter. Turke y S i gnal s Characteristics of Eimeria species A coccidiosis case: the poult is not preening but has a hunched posture and cold feet. Note the upright tufty feathers (a sign of gut problems). The various types of coccidiosis are very difficult to identify. Some of them are active in a specific part of the intestines, but only a very well-trained individual will be able to see the difference in a post-mortem dissection. Monitoring and diagnosis of turkey coccidiosis is complicated as mixed infections can be present and lesions are not specific enough per species. Generally, an infection with Eimeria spp. causes loss of appetite, increased vocalization (noisy), diarrhea, poor weight gain and possible weight loss, and dehydration leading to morbidity and possible mortality. Eimeria adenoeides and Eimeria meleagridis Eimeria adenoeides and E. meleagridis cause lesions in the ceca. Gross lesions consist of watery, creamy-colored, caseous material in the ceca which might form whitish cecal cores. It is important to mention that these cecal cores should be differentiated from cores formed due to Histomonosis (blackhead) or salmonellosis. These can be differentiated by laboratory analysis. The time between the ingestion of oocysts and the detection of coccidia in the intestine or manure is 4–5 days. Multiplication of E. adenoeides (indicated in yellow) is occurring in the lower part of the gut with the formation of lesions in the ceca (indicated in red). Coccidiosis lesions caused by cecal Eimeria species. Multiplication of E. meleagridis is taking place in the mid intestine and in the ceca. Lesions are formed in the ceca (indicated in red). Eimeria gallopavonis Eimeria meleagrimitis Eimeria gallopavonis lesions are rarely seen in the field. They are characterized by the presence of caseous material which is mainly found in the cecal neck while the content of the cecal pouch has a normal appearance. The time between the ingestion of coccidial oocysts and the detection of coccidia in the intestine or manure is 6 days. Eimeria meleagrimitis seems to be one of the most important and prevalent species in the field. It has a preference for the mid intestine. Gross lesions appear throughout the small intestine and consist of the formation of mucus, pseudo membranes, and watery content. The time between the ingestion of coccidial oocysts and the detection of coccidia in the intestine or manure is around 4–5 days. Lesions caused by a mixed infection of cecal coccidiosis. Lesions in the mid intestine due to E. meleagrimitis. 11. G u t h e a l t h Eimeria gallopavonis multiplies in the ileum, cecal neck, and rectum. Main locations where E. meleagrimitis is found are in the small intestine. 167 Anticoccidial programs The anticoccidial products can be divided into two categories: ionophores and chemical products. The majority of turkey producers include one anticoccidial product in the feed during the production cycle (full program). This starts from the first day until the age of 10–12 weeks. Due to increased out-breaks of coccidiosis or NE, shuttle programs (two different anticoccidials during production cycle) are becoming more popular. Indeed, these shuttle programs are advisable in the case of elevated coccidiosis pressure in farms. Most commonly, chemical products or chemical/ ionophore combination products will be used for the first 5–6 weeks of age. This is then followed by ionophore anticoccidials in the grower stages, most commonly at the lowest registered doses to avoid the risk of toxicity by sudden introduction of these products in older turkeys. By inclusion of chemical anticoccidial products in a full program a decrease of the oocyst load in the houses can be achieved (‘clean up’ program), this program is advisable when decreased sensitivity to the frequently used products has been identified. The decision about changing the coccidiostat should be made based on microscopic evaluation of the feces. Substitutions to AGPs Antimicrobial growth promoters (AGPs) reduce the risk of gut problems and promote better feed conversion and a higher final weight. The use of some of these agents increases the risk of resistance development in bacteria and is therefore banned in many countries. Numerous alternatives are available on the market, promising to become a sound substitute to AGPs. Monovalent - monensin Divalent - lasalocid Ionophores Monovalent glycoside - maduramicin Chemical agents - halofuginone - diclazuril - robenidine - amprolium - clopidol - zoalene Vaccines It is important to work with a rotation system to minimize the risk of coccidial resistance. Coccidiostats are divided into two groups: chemical and ionophore. Ionophores can be further subdivided into different families: monovalent, divalent and monovalent glycoside. The principle of a rotation regime is simple: change product regularly. 168 You can start medicating via the drinking water as soon as you notice gut problems. It is better to medicate via the drinking water than via the feed, as a sick turkey will stop eating before they stop drinking. After the medication has run its course, flush pipes thoroughly and clean them with hydrogen peroxide. Turke y S i gnal s Coccidiosis vaccination Only a limited number of different live coccidiosis vaccines are availabel for turkeys. As these vaccines contain non-attenuated, so called `wild type’ strains of Eimeria, their availability has been restricted to only a few markets, like USA. In Europe, no coccidiosis vaccines have been available so far. It is assumed that coccidiosis vaccines restore the sensitivity of the Eimeria species to anticoccidials. The increasing demand for antibiotic-free poultry feed in some markets will require the development of innovative and improved turkey vaccines to also become available in Europe. During application (spray, drinking water, eye drop), coccidiosis vaccines must be stirred continuously to ensure that the oocysts stay in suspension. If oocysts are allowed to settle at the bottom, significant variation will occur in the actual oocyst dose delivered. After vaccination, the poult boxes should be placed in an area with abundant light in order to continue stimulating vaccine consumption by preening. One of the keys to a successful coccidiosis vaccination program is the recycling process after the first cycle of the Eimeria parasites. Five to seven days after vaccination, poults will begin excreting vaccine strain oocysts in their feces, re-exposing the flock, further stimulating the poults’ immune response, and increasing their level of immunity. To achieve a suitable environment for sporulation and uniform contact, it’s critical to manage the stocking density of the flock. Measuring litter moisture is an easy way to determine whether the environment is suitable for sporulation. It can also be easily adjusted by adapting the stocking density to either increase litter moisture or reduce it. If the startup is in rings: litter transplantation can be necessary. The birds must stay on infected litter to prevent breaking the cycle. Red colored vaccination fluid used in spray coccidiosis vaccination. For optimal immunity: • • • • • • Avoid anticoccidials Avoid antibiotics (Sulpha’s/Tetracyclines, etc.) Ensure adequate feeder and drinker space Limit possible stressors (ventilation, temperature, handling, etc.) Control mycotoxins in the feed Prevent immuno-suppressive diseases (HE) A coccidiosis vaccination is administered through a weakened strain, but they follow a normal life cycle. With each cycle the poults immune system is challenged again and increases in strength. 11. G u t h e a l t h 169 Histomonosis (blackhead) Typical histomonosis damage to the liver. Hard lumps of caseous material in the cecum after autopsy. This is caused by H. meleagridis. Life cycle of Histomonas meleagridis Blackhead (histomonosis, histomoniasis) is caused by the protozoan Histomonas meleagridis and characterized by increased drinking and decreased eating. After a few days watery sulfur colored droppings, drowsiness, weakness, dry-ruffled feathers, dark cyanotic head, and lesions in the liver and ceca will occur. Mortality is high, especially in young poults (< 12 weeks). Histomonads are very stable inside cecal worm eggs (Heterakis gallinarum) that are ingested by earthworms (can be carried over from flock to flock). Birds can be infected by ingesting infected cecal worm eggs, by eating infected earthworms or directly by cloacal drinking. Cloacal drinking is the back flow of urine from the cloaca to the ceca (re-use of nitrogen). Histomonads in the litter can attach themselves to the cloaca when the bird is sitting, which is then washed up to the ceca. Migration fences can avoid spreading of the disease throughout a whole turkey house. Separate turkey flocks from chickens and separate young birds from older birds. Use good sanitation practices in the brooding area. Rotate range areas frequently. Currently there is no registered preventive medication against histomonosis and it therefore poses a big threat to the turkey industry. Carrier bird: Cecal worm larvae develop into mature worms. H. meleagridis infects the ovary of these worms. Cecal worms (Heterakis gallinarum) produce eggs containing H. meleagridis. Parasite cycle in carrier bird Cecal worm eggs develop into larvae in the soil/litter where they are deposited. Earthworms ingest cecal worm larvae containing histomonads and serve as a host. Infection by the histomonads often results in death. Indirect infection: Earthworms are ingested by the turkey. 170 Direct infection: Cecal worm larvae are ingested by the turkey or Histomonas parasites enter by cloacal drinking. Hemorrhagic enteritis (HE) Hemorrhagic enteritis is an inflammation of the intestinal tract with edema, congestion, ballooning and hemorrhage of the intestinal lining as a result. Intestinal contents may by bright red to dark purple. An enlarged, mottled spleen is often observed together with the intestinal lesions (marbled spleen). This is sometimes called ‘bloody gut.’ It is caused by an intestinal adenovirus. HE is a severe bloody diarrhea occurring in poults between 6-12 weeks of age or younger. This condition can cause excessive mortality in unvaccinated flocks. Bright red to dark purple diarrhea can be observed in the litter. HE is associated with poor livability and can also cause immunosuppression resulting in chronic or subclinical infections later in the grow-out. E. coli is the most common secondary infection associated with HE. Prevention and treatment Vaccination with a live vaccine is the best prevention, that is administered via the drinking water between 3.5 to 5.5 weeks of age. The best results are obtained when repeated at different ages. On multi-age farms, HE can occur in unvaccinated poults from horizontal spread from older birds on the same farm. Strict biosecurity is an important part of a good prevention program, coupled with timely vaccination. There is no treatment for HE. In some cases antibiotics may be needed to treat the secondary infections resulting from immunosuppression. Signs of septicemia (E. coli circulation in blood) can be seen on the surface of the enlarged liver: white lesions of various size and shape. These livers turn green when exposed to the air at autopsy. Hemorrhagic enteritis is also called ‘bloody gut’. This is clearly seen when you open up a turkey and take out the intestines. It is filled with blood. The content of the intestines is of a bloody purple color. An enlarged, marbled spleen is specific for acute Hemorrhagic enteritis. On the left a normal spleen. Ceca full of clotted blood. 11. G u t h e a l t h 171 Necrotic enteritis (NE) Clostridium perfringens, a normal inhabitant of the ceca, is the cause of necrotic enteritis (NE) and is evoked by predisposing factors. Necrotic enteritis is characterized by severe ulceration of the intestinal mucosa and high mortality, in the acute form up to 50%. Toxines produced by the Clostridium bacteria are known to damage mucus and the bacteria use mucus as a feed source. Mucus in the intestines is essential as a physical protective barrier against other bacteria and immune recognition. Clinical signs include depression, dehydration, drowsiness, ruffled feathers, diarrhea, increased water consumption and decreased feed consumption. In the subclinical form, damage to the intestinal mucosa also leads to decreased digestion and absorption but without associated mortality. However, performance is severely reduced, even if mortality remains low. Necrotic enteritis is a major challenge for the turkey industry. On the one hand the turkeys receive a lot of protein in their feed ration, but on the other hand antimicrobial growth promotors are not permitted in many countries. Both of these factors are in favor of Clostridium overgrowth. Bird appearance The overall appearance of affected birds is not very specific, but a few details make the difference. Affected birds have a pale head, ruff collar feathers (as worn in William Shakespeare’s time) and almond-shaped eyes. When you come closer and try to catch them, these birds will only escape a few meters away before sitting down again immediately. When pushed gently, they walk like a stork: slowly with pronounced steps. When handling the bird, almost all birds will have cold feet. This is usually not the case in ‘ordinary enteritis’. Prevention and treatment The overgrowth of Clostridium spp. often occurs after initial intestinal damage caused by coccidia or ascarids (roundworms). Programs to reduce coccidia and ascarid loads in the intestine can reduce the occurrence of necrotic enteritis. Necrotic enteritis could also be caused by feed rations containing fish meal and wheat middlings, which can create an intestinal environment that is favorable for Clostridium spp. The use of these feed ingredients should be limited. Limit the amount of protein in the feed ration, make gradual feed changes, use ingredients that stimulate gut health (safe raw materials, etheric oils, etc.) Protein Clostridium-like bacteria love protein. Often this is protein that remains in the gut for longer as a result of damage to the gut cells caused by coccidiosis. In addition, damage to the gut causes proteins to leak into the gut lumen from the gut wall. You can add lower-protein raw materials such as wheat grains to the feed. This will reduce the protein content of the feed, and the feed will remain in the stomach for longer (longer contact time with enzymes means better digestion). Through the intestinal wall of duodenum you can see the white unhealthy tissue. 172 In this case of necrotic enteritis you can see died-off tissue (necrotic) along the small intestine. Turke y S i gnal s Other gut infections Infections by (flagellated) protozoa In turkeys, several types of protozoa (besides histomonas and eimeria) are also associated with enteric disease. Protozoal enteritis can be present with general signs, including dehydration, loss of appetite (off-feed), loose droppings and watery intestinal contents. Diagnosis is confirmed by veterinary microscopic evaluation of fresh intestinal contact from live birds. Examples are: Cochlosoma, Spironucleus and Tetratrichomonas. Colibacillosis Primary enteritis in poultry caused by avian pathogenic E. coli (APEC) is rare. Infected birds may have diarrhea and be dehydrated. Intestines are pale and distended with fluid, especially ceca, which are fluid filled and may contain gas. See also page 185. Salmonella (Subclinical) salmonella infections are common in all species of domestic poultry. In an outbreak with clinical signs, affected birds are depressed, reluctant to move and have ruffled feathers and drooping wings. Diarrhea with pasting of the feathers around the vent is commonly seen. White, viscous droppings can be seen in cases of pullorum disease, caused by S. pullorum. Astrovirus Astrovirus infections occur mostly in the first four weeks of the life of a turkey. Avian nephritis virus (ANV) causes an acute, highly contagious, typically subclinical disease of young poults that produces lesions in the kidneys. Rotavirus infection Rotavirus infection is frequently associated with outbreaks of diarrhea. Probably the destruction of epithelial intestinal cells results in malabsorption and increased water secretion by the bird. Symptoms in young birds are diarrhea with associated dehydration, poor feed conversion and weight gains. Most infections in turkeys involve birds younger than six weeks. Crop mycosis (candidiasis) Candidiasis is a fungal disease of the digestive tract. Lesions are found in the crop and consist of thickened mucosa and whitish, raised spots. The same lesions may be seen in the mouth and esophagus. Listlessness and lack of eating are signals. Young chicks and poults are most susceptible. It commonly develops after use of therapeutic levels of various antibiotics or when using unsanitary drinking facilities. Poult enteritis complex Poult enteritis complex (PEC) or enteritis mortality syndrome (PEMS) is a general term for infectious intestinal diseases of young turkeys. All forms of PEC are multifactorial, transmissible and infectious. It is characterized by alteration of the intestinal mucosa, generally by one or more viruses, inflammation and proliferation of secondary agents, usually bacteria. PEC occurs wherever turkeys are raised commercially and causes enormous economic loss, mostly from the failure of the turkey to reach its genetic potential. The crop. On the right you see the white raised spots, caused by crop mycosis. 11. G u t h e a l t h 173 CHAPTER 12 Health and disease Heritage turkeys are hardy and robust birds that are easily managed. The commercial production strains are faster growing and do not always display this toughness. They are more susceptible to a variety of diseases. In this chapter we mention just some of the main turkey diseases. Further health issues such as intestinal problems are covered in a separate chapter of the book. Some individual birds remain healthy even though they are carriers of disease. When stressed, these carriers become a source of infection. Stress is an underlying factor in a bird’s ability to naturally combat pathogens, and should therefore be kept to a minimum. Provide a comfortable and relaxed farm environment at all times. Stocking density is considered one of the most harmful stress factors in turkeys. So think twice before increasing the number of your poults. A consistent schedule and handling procedures will minimize stress. Stress obviously serves as a starting point for any malfunction in the multiple physiological systems and organs of the bird. Strong or chronic stresses lead to loss of natural resistance, flock performance, final product quality and even death. 174 Observe all birds several times a day to become familiar with their normal behavior. Birds may not show obvious signs of illness until a disease is in an advanced state. If the farmer is careful enough to observe the first signals of a problem, behavioral changes or subtle clinical signs, the situation can likely be reversed via management improvements, and the flock brought back on track. A disease in the flock is usually accompanied by several warning signs: 1. sudden change (drop or increase) in feed or water consumption 2. change in the birds’ behavior and appearance 3. appearance of sick or dead birds Turke y S i gnal s Healthy turkey clear eyes red and clear wattles nice and cheerful sound clean nostrils behavior: alert, comes towards you pink and moist mucous membranes straight neck straight back closed beak no injuries to head, neck, back, and tail firm crop proudly upright posture full tail wings well positioned along the body clean, moist, and nicely pink cloaca clean, smooth, and even plumage smooth and flexible joints straight, yellow legs, not overly warm or cold straight toes short nails firm, dry droppings smooth footpads Unhealthy turkey eyes: mucous, semi-closed, frothy, swollen, white, dry, dull/pale in color screaming, squeaking, congested sound behavior: sits/stands still in a corner, lethargic, and slow bald elbows wattles and snood: pale, rough, and shriveled curved neck or extremely stretched out dirty feathers black/necrotic snood due to pecking drooping and hunched up posture convex back wings drooping along the body or standing upward dirty, moist nostrils scratched hips gasping scabs on the neck pecked tail feathers tongue and mucous pendulous crop membranes pale pale or dark-red and dry head, often hidden breast blisters under the wing dirty, bulging, dry, and pale cloaca thick joints lame, deformed legs (O/X-shaped) abnormal droppings: discolored (bloody, black, sulfur), foamy and/or liquid legs too hot or too cold short legs 12. H e a l t h a n d d i s e a s e long nails, crooked/curled toes footpad lesions 175 Diagnosis When it is apparent that a disease is present, seek the advice of a poultry vet. Signs that appear today are usually the result of problems that may have begun 2 or 3 weeks ago. Do not just use drugs or antibiotics indiscriminately; this may be of little value and only result in a waste of money. Early diagnosis and fast treatment are always recommended as the quickest ways to solve poultry disease problems. Behavior of an unhealthy flock. Turkeys are very active animals and should not all be lying down. Something is wrong here. Testing If you want to be sure about a disease, apply proper tests. It is difficult to get good, useful testing unless you know what you need to test for. Labs perform lab work, not veterinarian work. So an examination in the turkey house by a vet is the first step. Your veterinarian can send a sample to the lab and direct them in what to look for. The sample should include two or more sick, or recently dead birds. Preserve dead specimens by keeping them cool to prevent decomposition. Appearance. The head of this young hen is a bit too red. This is a sign of dehydration. Manure sampling or blood sampling can be done on a regular basis as part of a health plan. Very low uniformity. You see several small turkeys. They should have been selected out some time ago. It is important to try and find the cause of this. Notice the wet manure spots and also far too many cecal droppings on the litter. There are also digestive problems in this flock. 176 Hen, definitely not feeling well. Turke y S i gnal s Classification of diseases Infectious diseases can be caused by several agents: viruses, bacteria, fungi and parasites. Non-infectious disorders are often caused by nutritional factors, such as vitamin and mineral deficiencies. Health issues are often classified based on these causes. However, it can be more practical to classify disorders by organ system: • Gut health (see chapter 11) • Leg weakness (musculoskeletal) • Respiratory distress • Sudden death/cardiovascular diseases/highly pathogenic diseases Leg problems Locomotion problems are a significant economic issue. The most commonly observed conditions are: • Spraddle/splayed legs • Swollen footpads - Footpad Dermatitis (FPD, bumblefoot) • Arthritis (articular inflammation) • Thickening above the hock (tenosynovitis) • Varus (O)/valgus (X)-deformations (VVD), Perosis (slipped tendon), Shaky Leg Syndrome (SLS) • Soft bones in young poults (rickets) or fragile bones in old birds (osteoporosis) • Inability to walk/stand without visible abnormalities (TD/tibial dischondroplasia or FHN/ femoral head necrosis) • Spiral fractures of the tibia or femur in heavy toms They can’t all be covered in this book so just a few abnormalities have been selected. Abnormal posture indicative of leg weakness. 11. H e a l t h a n d d i s e a s e Examples of musculoskeletal problems • • • • • Tibial Dyschondroplasia (TD) Infectious Synovitis (MS) Rickets Chondrodystrophy Footpad dermatitis Tibia or femur often break in a spiral way, damaging tissues from the sharp edges of the broken bone, causing a lot of pain for the turkey. 177 Hips and knees Femoral head necrosis or Bacterial Chondronecrosis with Osteomyelitis FHN/BCO is an inflammation of the joint (arthritis) and/or bone marrow (osteomyelitis) of the femoral head caused by a bacterial infection leading to the detachment or even complete destruction (necrosis) of the femoral head. Possible causes are bacterial inflammation, bone marrow infection (osteomyelitis) due to stress (leaky gut), hatching egg contamination, inadequate bone calcification or too rapid growth. This can be seen from day-olds to the transfer age. If the problem is seen regularly, the cause(s) should be investigated systematically. A healthy cartilage of the femoral head stays in its’ place when the bone is turned out of the joint. A broken femur due to BCO. The affected bone is so weak that it breaks under any force applied, leaving the femoral head in the socket of the hip. Tibial dyschondroplasia (TD) Dyschondroplasia causes 5-25% of the lameness in turkeys. Tibial dyschondroplasia is a developmental defect during bone growth in which growth plate cartilage fails to fully convert to bone (ossify). This results in retained cartilage (‘cartilage plug’) at the end of the bone, usually in the leg and often near the stifle joint. The lesion occurs most often in the leg bones, although other bones can be involved. The cause is multifactorial: rapid growth, nutrition, and genetics play a role. Calcium:phosphorous ratio, vitamin D3 and chloride ion imbalance are considered important risk factors for TD. The most effective control measures generally involve adjustment of Ca:P and vitamin D3. Normal. Growth plate is normal in thickness all the way across the cut, and it is uniform in thickness from one end of the cut to the other. Rickets with a widened growth plate due to Ca/Vit D imbalance. 178 Severe TD. Little or no normal growth plate left. Cartilage plug extends down the shaft of the bone. Phosphorus deficiency rickets. The growth plate has no distinct basal border. Rickets Bones are bent and too soft. Afflicted poults appear to have ‘rubber’ skeletons. The symptoms are easy to see at 2-4 weeks of age, but the first indications can be seen earlier than that with the poults being reluctant to walk very far and some poults using their wings to aid walking. The cause is nutritional. Therefore, a sample of feed (500 g) should be retained from every load of feed in plastic bags, clearly identified with a date, ration name etc. If a feed problem is suspected, the feed mill should be informed quickly and the samples sent for analysis (calcium, phosphorus). There are various causes, such as: • Insufficiently calcification (inadequate calcium and/or phosphorous) • Vitamin D deficiency • Excessive levels of either calcium or phosphorous (dev. of insoluble mineral complexes) • High growth rates (more Ca/P/Vit D required to maintain bone development) • Excessive magnesium levels • Mycotoxins Turke y S i gnal s Hocks Perosis Perosis in turkeys (slipped tendon) is a leg problem caused by a deficiency of choline in the diet, along with some other dietary factors. Hereditary factors can also play a part. Bone strength appears normal, but the large tendon at the rear of the hock slips to one side, resulting in a twisted leg. If permanently crippled, the bird should be euthananized. Most turkeys with perosis respond to early use of additional choline in the feed. Perosis (slipped tendon). The Achilles tendon slips off the poorly formed joint. Severe arthritis/synovitis in a turkey poult. A swab of the exudate in the swollen hock joint is necessary to conduct a bacteriological examination. Diarrhea, sticky manure and wet litter are starting points for footpad dermatitis. Severe case of footpad dermatitis. Infectious arthritis/synovitis You see swollen hocks that feel warm. Depending on the causative agent, the joint may contain clear fluid to colored pus. Treatment should only be done after determination of the causative agent. Footpad and toes Footpad dermatitis (FPD) Footpad dermatitis is a painful condition for the bird. It is caused by wet, dirty litter. Nutritional factors play an indirect role, so find the reason for the diarrhea and work hard on the litter. See also on page 143. 12. H e a l t h a n d d i s e a s e 179 Crooked, curled toes Crooked toe is a developmental anomaly in developing, young turkeys, affecting a few birds in most flocks. The phalanges are twisted sideways. Infrared brooding and wire floors appear to increase the incidence. Use of roosts helps decrease the incidence level. Curled toe is a different condition that occurs due to riboflavin deficiency in young birds, in which the toes are curled inwards and the primary lesion is in the peripheral nerves. Crooked, curled toes may originate from a mild form of rickets. Curled toes. Crooked toes. Leg deformity Normal legs. Rotated tibia. O-legs (varus). X-legs (valgus). With severe deformities, birds have difficulty walking and standing, and therefore reduced access to feed and water. They also bruise more easily and are often victims of aggression, especially in older tom flocks where mortality associated with trauma to lame birds can reach 1% to 2% per week. Varus (o-legs, cowboy) and valgus (x-legs) deformities are the most common long-bone distortions found in turkeys. Splay leg occurs in young (less than 2 weeks) poults and is usually associated with an inexperienced hatchery crew mishandling the legs of hatchlings. Splay leg also occurs when poults are placed on slippery bedding, such as smooth paper. Tibial rotation (twisted leg) is a 90-degree rotation of the lower leg bone and must by differentiated from slipped tendon (perosis), because the tendon remains in place with tibial rotation. Angular limb deformities can also be a result of inadequate protein, calcium, phosphorous or vitamin D3 in the ration. Chondrodystrophy is a nutritional as well as a developmental (genetic) disease of abnormal cartilage formation, resulting in shortened long bones and enlarged joints. Day-old poults. The poult in the middle is normal, the others show symptoms of chondrodystrophy (short bones, enlarged joints). 180 Turke y S i gnal s Respiratory problems Examples of respiratory problems A turkey’s lungs are small and do not expand. Unlike mammals, the lungs of birds end in air sacs, distributed throughout the body, which are very vulnerable tissues. It is vital to note the first respiratory signal through careful observation of the flock and individual turkeys. Subtle breathing sounds in the initial stage of the disease will not be immediately obvious in a noisy turkey house environment. Anatomy • • • • • Ornithobacterium rhinotracheale (ORT) Turkey rhinotracheitis (TRT) Aspergillosis Turkey Coryza (Bordetellosis) Mycoplasmosis (MG) nostrils nasal cavity: consists of several interconnected chambers. beak opening windpipe (trachea): reinforced with cartilage rings to prevent it from closing during breathing. Branches into two smaller tubes (bronchi). Pick up suspicious birds in different areas of the house and listen to their respiration closely. Noises can originate from the upper (nostrils, trachea) or lower (lungs, air sacs) respiratory tract. lungs air sacs w e 12. H e a l t h a n d d i s e a s e ip Inhaling The air sacs inflate as the body cavity expands and air is drawn from the beak into the posterior sacs. At the same time, the air that was in the lungs is drawn into the anterior sacs. dp e ip dp in in w anterior air sacs parabronchi lungs bro nc hu s posterior air sacs anterior air sacs parabronchi lungs bro nc hu s posterior air sacs Exhaling The air in the posterior sacs is pushed into the lungs, where gas exchange takes place. The air from the anterior sacs is also exhaled now. This creates a non-stop, one-way flow of air through the lungs. 181 In the beginning of the infection the ORT affected area can be clearly distinguished from the healthy lung tissue. Ornithobacterium rhinotracheale (ORT) Ornithobacteriosis is an acute, contagious respiratory disease, the course and duration of which depends on such factors as climate, stocking rate and other simultaneous infections. ORT can (re)cycle between farms and houses and is a major problem on multi-age sites. Signs: coughing, sneezing and reduced weight gain. Sinusitis and conjunctivitis are common symptoms. Infections are seen in 2-week-old birds, but the most severe lesions show in older birds (>14 weeks). Mortality rates range from 2-11%. In turkeys of 12 weeks of age or older ORT can cause acute mortality rates of up to 50%. Although ORT is said to be a respiratory pathogen, due to its’ distribution with the blood it can be isolated from the heart, liver, joints, brain and bone marrow. Bacteria such as E. coli, Bordetella avium, Mycoplasma sp, and Pasteurella sp. can trigger ORT infection. Within the turkey house it is likely to be transmitted by aerosols, direct contact and drinkers. The sensitivity of ORT to antibiotics is highly variable. Prevention is based on good hygiene, therapy and vaccination. A typical one-sided lung infection by ORT, accompanied by other bacteria. Nasal discharges can cause wood shaving to stick into and completely block the nostrils. 182 Swollen sinuses (one/two sided), nasal discharges, inflammation of the eyelids (conjunctivitis), sometimes leading to blindness, can indicate clinical TRT. Turkey rhinotracheitis (TRT) Rhinotracheitis in turkeys is an economically important disease caused by avian metapneumovirus (aMPV). The disease may manifest itself more as a rhinitis than a tracheitis, and the virus can replicate in reproductive organs. Infected turkeys can show the symptoms of sneezing, snicking, rales and head shaking. There is a nasal discharge, foamy conjunctivitis and swelling of the sinuses. Some birds develop pus cores within the infraorbital sinuses, large numbers of Escherichia coli and other bacteria being present. This can lead to mortality, especially in poults. Morbidity is frequently 100% in flocks that have not been vaccinated or previously infected. Mortality may vary between 3% and 15%. Mortality can also occur in vaccinated flocks, depending in part on the nature of the bacteria present and environmental factors (poor ventilation, high levels of ammonia and dust) that enhance infection by these secondary pathogens. Surviving birds recover within 10 to 12 days. Vaccination is the main form of control in countries where aMPV infection is widespread. Turke y S i gnal s Aspergillosis (brooder pneumonia) Aspergillosis is usually caused by Aspergillus fumigatus. It most commonly affects poults from 5 days to 8 weeks of age, although it can affect older birds. Indicators of infection include heavy or rapid breathing and yellow or grey nodular lesions in the respiratory tract, especially lungs and air sacs, and occasionally in the mouth or trachea. Lesions are common in the eyes and can sometimes occur in the brain. They occur when poults inhale fungal spores at the hatchery or brooder house. Spores are present in almost all litter materials and grow at room temperature (-20°C/70°F) or warmer. The consequences of using molded litter can be very costly: aspergillosis outbreaks in poults can lead to tremendous losses: 2-3% per day. It is important to locate the source of fungal spores causing the infection. Eggs that are washed, dipped or allowed to sweat due to rapid temperature swings provide an opportunity for introduction of spores through the protective surface of the eggshell (cuticle). Adding ‘fresh’ litter to a poultry house while young birds are present can expose these birds to a high concentration of aerosolized fungal spores. There is no practical cure for infected birds. Cull them. Raising the humidity and eliminating the source of the infection will limit the spread of the disease. Spraying the litter lightly with an oil-based germicide will help. Control dust and movement of spores. Replace litter if highly contaminated and do not use litters materials high in bark content or ones that have previously been wet. Bordetella (turkey coryza) Bordetellosis is a highly contagious upper respiratory tract disease caused by Bordetella avium. The disease primarily affects young turkeys. Bordetellosis occurs in 2 to 6-week-old poults. The disease is characterized by its sudden onset and rapid spread with high morbidity (80 to 100% in 36-72h) and low mortality. The first clinical signs include foamy conjunctivitis, sneezing and coughing, with moist tracheal rales, but these signs are not specific for bordetella. In older turkeys, the only sign is a dry cough. New signs are observed during the second week after the onset of the disease. The exudate becomes progressively thicker, crusted, brown, soiling the nostrils and the feathers of the head and shoulders. Some poults may show dyspnea, open-mouth breathing and the voice of affected poults may become high-pitched. Submandibular edema is commonly noted. Diagnosis of bordetellosis is partly based on its sudden appearance and rapid spread in young turkeys. 12. H e a l t h a n d d i s e a s e Aspergilloma in the poult’s brain. Severe aspergilloma in the air sac cavity of an older turkey. Gasping for air, a typical symptom. At an early stage you can notice intensive head shaking. It becomes obvious very quickly if the problem has spread through the flock. Lungs with white spots (fungal colonies). With a bordetella infection you can see exudate by pressing the nostrils. Open-mouth breathing and clear swelling under the beak (submandibular edema). 183 Mycoplasma-related diseases Mycoplasma bacteria may be the cause of several types of diseases in turkeys and other bird species. There are several strains of Mycoplasma bacteria, but those of primary concern are M. gallisepticum, M. synoviae, M. iowae, and M. meleagridis. Outbreaks of disease caused by these organisms result in a variety of symptoms and bring about poor growth rates and egg production, along with possible flock morbidity and mortality. Mycoplasma organisms can survive only for a few days outside the bird on feathers, clothes and hair. Once a flock is infected with this disease, the best course of action is to depopulate the farm and then clean and disinfect everything. Have a down time of at least 2 weeks and then restart production. Swollen sinuses look very similar to TRT or bacterial respiratory infections. By gently pressing on the sinuses you can squeeze out the exudate. Swollen joints can be signal of synovitis. You can best assess the extent of unilateral swelling by comparing two legs. If both legs are affected, such birds rarely stand on their feet. Swelling above the right hock joint is obvious in this lame bird. The joint is large, hot and the blue skin discoloration is seen on the unfeathered part of the skin. 184 Infectious Sinusitis Infectious sinusitis is a turkey disease caused by Mycoplasma gallisepticum — the same organisms that cause chronic respiratory disease in chickens. The disease is also found in pigeons, quail, pheasants, ducks, and geese. Coughing, sneezing, and a thin nasal discharge usually occur preceding the appearance of the swollen sinus. The swollen sinus is soft at first but may become hardened as the disease progresses, usually after secondary infections with other bacteria. In the lower respiratory form, the disease may present itself through coughing, sneezing, and gasping. Air sac infection may be in evidence on postmortem examination. The disease is spread through contact with contaminated birds or materials. The disease will pass into eggs from infected hens. The organism can survive a few days outside of the bird’s body and within the eggs for longer periods of time. Recovered birds remain carriers of the disease. Diagnosis can be made by blood testing or PCR. Obtaining poults from Mycoplasma free flocks is the best prevention for this disease. Dispose of Mycoplasma-positive flocks, as infected birds always remain carriers. Synovitis Synovitis is a worldwide disease of turkeys caused by Mycoplasma synoviae. It is frequently complicated by additional bacterial infections. There are two forms: 1. The respiratory form infects the trachea, sinuses, and air sacs and is more often found in broiler chickens. 2. The systemic form affects the synovial membranes of joints and tendons and is found in both turkeys and chickens. The systemic disease usually appears in turkeys at 10-12 weeks of age. Lameness is followed by lethargy, reluctance to move, swollen joints, loss of weight, breast blisters, poor growth, variable respiratory signs and lesions, and yellow, creamy fluid in swollen joints (hocks, wings, and feet). Chronically infected birds become dehydrated and emaciated. The most common means of transmission of synovitis is through infected breeders. Poor sanitation and management practices also contribute to the problem. It also spreads bird-to-bird at hatch and thereafter. Birds are infected for life and remain carriers. Mycoplasma are sensitive to sunlight and disinfectants. They are spread via equipment, clothing, etc. Antibiotics yield some results, and they should be given by injection or in the drinking water. Some producers prefer to give antibiotics by both methods simultaneously, though this can result in difficulty in managing dosage levels. Always obtain poults from Mycoplasma-free breeders as no medication will eliminate the organism from the flock once they have it. Turke y S i gnal s Sudden death and infectious diseases with high mortality Some diseases and disorders lead to a sudden death of many birds. These are mainly related to disorders of the cardiovascular system and acute viral infections. Many cardiovascular diseases are important causes of death in poultry: dilated or spontaneous cardiomyopathy (round heart disease), aortic rupture, sudden death syndrome and ascites. Examples of sudden death: • • • • • • • • • Aortic rupture Round heart disease Erysipelas Highly Pathogenic Avian Influenza (AI) Newcastle disease, velogenic viscerotropic (vvNCD) Colisepticemia Perirenal hemorrhage Pasteurellosis Blackhead Cardiovascular disease: roundheart If you find an enlarged heart there may be straw-colored fluid in the pericardial sac and abdominal cavity. Turkeys with round heart appear stunted and may show labored breathing. Together with the enlarged heart, the liver may also be enlarged and the abdominal cavity can contain straw-colored fluid (ascites). Cardiovascular disease results in higher mortality and reduced performance, especially between two and three weeks of age but is not limited to these time periods. The round shape of the heart is clearly visible (right). Round heart disease with dilated right ventricle. Aorta rupture. Perirenal hemorrhage. Aortic rupture and perirenal hemorrhage Aortic rupture and perirenal hemorrhage are characterized by sudden death mostly in fast growing toms. It occurs between 7 and 24 weeks of age. The highest mortality usually occurs between 12 and 16 weeks and in most flocks usually reaches 1-2%. Mortality as high as 20% in a span of a few weeks has been observed in some turkey flocks. Nutritional imbalances are suspected to cause malformation of the elastic vascular wall which may then rupture under high blood pressure situations (stress, acute alertness, fights, etc.). Erysipelas Erysipelas is caused by the bacteria Erysipelothrix rhusiopathiae. It not only causes death in the flock, but also infertility in the male. For humans it is dangerous, since it is a zoonosis. A sudden outbreak is a characteristic of all infected birds, whatever their age. Toms are predominantly affected. Many birds will have no clinical signs and may be found dead, but some will have an unsteady gait and appear weak beforehand. A dark, purple, swollen snood is commonly seen in affected toms. The bacteria are transmitted by contaminated material, entering the bird via defects of the mucous membrane or skin. Fish or fishmeal has been cited as the most likely causes of infection in turkeys. The bacteria can also be transmitted in the semen of the tom. Husbandry measures such as rotating turkeys from contaminated areas and disinfecting equipment with 1-2% sodium hydroxide is recommended. It can be treated with antibiotics and vaccination (erysipelas bacterin) is also available. Colibacillosis Avian colibacillosis (or colisepticemia) encompasses a number of different infections caused by avian pathogenic Escherichia coli (APEC). The disease has a worldwide distribution and all poultry species are susceptible to infection. Decreased immunity due to other infections and/ or over exposure due to poor environmental conditions are a main cause. The many forms of colibacillosis are the most frequently reported bacterial diseases of commercial poultry flocks and are responsible for significant economic losses. A severe case of Colisepticemia (E.coli poliserositis), involving all internal organs (heart, spleen, liver, intestines). 185 Avian Influenza (AI) AI is caused by a virus. Almost all birds are susceptible, especially turkeys. One type, H5N1, can be especially severe and under certain circumstances can infect humans. Mild forms produce listlessness, respiratory involvement, diarrhea and low mortality in birds. Some infected birds show no symptoms. Acute forms produce facial swelling, cyanosis, dehydration and respiratory distress, lesions and small hemorrhages throughout the body, along with high mortality rates. Poor sanitation or farm biosecurity, and close contact with wild birds (especially migratory waterfowl) will increase the chances of exposure to AI. Large amounts of virus are excreted from gastrointestinal and respiratory tracts and remain viable for variable lengths of time depending on environmental conditions. Notify disease regulatory officials if AI is suspected. Flocks confirmed with AI should be depopulated. Avian influenza causes a very high level of mortality. This is an image you can expect to see within one day. With AI you will find hemorrhages throughout the body. Here there is a severe hemorrhage in the pancreas and duodenum. An enlarged spleen. 186 Hemorrhages on the heart (pericardium). Turke y S i gnal s Newcastle Disease (NCD) Newcastle disease is an acute and highly contagious viral disease found in all bird species. Newcastle spreads rapidly through the flock, and causes high mortality in young flocks. Signs of the disease are gasping, coughing, hoarse chirping, increased water consumption, loss of appetite, huddling, partial or complete paralysis of the legs and wings, and holding the head between the legs or on the back with the neck twisted. Postmortem examination may show congestion and hemorrhages in the gizzard, intestine, and proventriculus; cloudy air sacs may also be seen. Large amounts of NCD virus are shed by infected birds in their droppings and in droplets from the respiratory tract, especially during the viremic (virus in blood) stage (5-7 days). Air-born virus (droplets or dust particles) can then be directly inhaled or ingested by other birds and can contaminate litter or other surfaces. Humans and their equipment most often transfer infectious material: very small amounts of manure carry large amounts of virus. The virus remains alive in litter for up to 2 months and in dead carcasses for up to 12 months. The virus is destroyed by heat, direct sunlight, disinfectants, and fumigants. There is no effective treatment, though antibiotics are normally given to limit secondary infections. Vaccines are available for use in turkeys. On a mass basis, the vaccine can be given to the birds in drinking water or in the form of a mist or spray. Follow the manufacturer’s recommendations when using these products and conform to the vaccination program that is recommended for your area. Holding the head between the legs or on the back with neck twisted is a symptom of NCD. Cecal tonsils are always involved in case of an enteric viral infection, like HPAI, vvNCD or HE. In flocks with acute viral infection with NCD, these kind of droppings with green bile content can be seen. Hemorragic ‘belt’ between the gizzard and proventriculus is a symptom of a vvNCD. Partial or complete paralysis of the legs and wings is a symptom of NCD. 12. H e a l t h a n d d i s e a s e 187 CHAPTER 13 Vaccination Vaccination is a way of stimulating the immune response of the bird to fight incoming infections. But if your hygiene levels are poor, vaccination alone won’t be enough. If birds are overwhelmed with disease organisms, even flawless vaccination will eventually fail! The efficiency of any vaccination in the poultry industry depends predominantly on the coverage of the flock (% of vaccinated birds) and uniformity of vaccine administration (doses per bird). When there is a choice, live vaccines have the quickest impact. Killed vaccines deliver a slower, but stronger and longer lasting immune response. Remember, only a healthy flock should be vaccinated, unless it is an emergency vaccination to stop a huge disease outbreak. Often a spray vaccination is done at arrival, just before emptying the boxes. 188 Turke y S i gnal s Timing Hen Breeder hens pass protection against a number of diseases to their day-old poults via maternal antibodies in the egg yolk. These protect the poults against disease for a few days/weeks. For example, most maternal antibodies against Hemorrhagic enteritis (HE) disappear by 4-5 weeks of age, but if you vaccinate too soon, it will not take effect because the maternal antibodies will neutralize the vaccine. If you vaccinate too late, the poult will be temporarily vulnerable to a field virus (immunity gap). You can base the timing of vaccination on a blood sample analysis taken from day-old poults (18-25 samples). When poults originate from two breeder flocks it is difficult to determine the correct vaccination timing, some of the group might have to be vaccinated early whereas others should be vaccinated late. Therefore, limit mixing eggs/poults. Result = mother + own Resistance Lowered resistance Minimum desirable level Immunity via hen Own immunity Age (Weeks) Maternal immunity decreases gradually, but before a vaccination has an effect there might be a short period with reduced immunity. This is called the immunity gap. Factors influencing choice and application of vaccine • • • • • • • • Governmental regulations Epidemiological situation Cost benefit analysis Availability of the vaccine General level of immunity required Infectious pressure at farm or region level Immune status of birds Vaccination programs for other diseases Diseases turkeys can be protected against by vaccinations Virus Bacteria Target tissue Protozoa Systemic Turkey rhinotracheitis (TRT) X Newcastle disease (NCD) X X APMV-3 X X Hemorrhagic enteritis (HE) X X Avian Pox (AP)* X X Avian Encephalomyelitis (AE) X Avian Influenza (AI) X Respiratory Type of vaccine Articular X Live Killed Ocular/ spray X X Bordetella avium (BA) X X Pasteurella multocida (PM) X X Escherichia coli (E.coli) X X Salmonella spp. X X Erysipelothrix rhusiopathiae X X Mycoplasma gallisepticum (MG) X Mycoplasma synoviae (MS) X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X Injection X X X X Water X X X Application method X X Ornithobacterium rhinotracheale (ORT) Eimeria spp. Enteric X X X X * AP is vaccinated in the wing-web Agent origin Infection The possibilities for vaccination varies between regions and countries due to differences in legislation, disease pressure and vaccine availability. 13. Va c c i n a t i o n 189 Injection in the hatchery Injection of killed vaccines in the hatchery to dayold-poults should be performed by trained personnel with multiple dosing syringes or by automatic injectors. Operators and equipment must be carefully trained and closely supervised. Successful vaccination: all the load is under the skin. It is very easy to identify a failed vaccination if you use a blue dye for each vaccination. Automatic systems save labor costs, but require capital investment, accurate adjustment, control and maintenance. Replace the needles after every 10,000 poults. Always check some poults to confirm the injection was successful. If there is a noticeable number that have not been performed then readjust the equipment, clean the piping, and change the needles more regularly. The equipment for semiautomatic vaccination is cheaper, but requires more operators. The result depends not on automation, but people. 190 Turke y S i gnal s Injection in the turkey house Killed vaccines must be injected into each bird using semi-automatic manual injectors. There are two major injection methods for older birds to allow suitable vaccination: • Intramuscular (IM) – into the muscle • Subcutaneous (SC) – under the skin Avoid this area! cloaca The tail head is the most common place of intramuscular injection in turkeys. But is has to done with care. Vaccination in the turkey house is a very labor and timeconsuming process, which is also highly stressful for the birds. For greater efficiency the injection can be combined with an eye/nose drop vaccination. Remember: ‘Quality is more important than speed!’ injection in the wingweb neck Correct subcutaneous injection in the neck. leg tailbase breast (not applied in commercial turkeys) inguinal fold Incorrect subcutaneous injection. The injection was placed in the jugular vein, causing a major bleed. 13. Va c c i n a t i o n Several sites are available for each type of injection. Take into consideration: ease of application, reaction at the injection site, and human safety. Comparisons should be made to decide which injection site gives the best result for an individual operation. 191 Eye/nose drop vaccination The eye-drop/nose-drop method (intraocular/intranasal) is the most effective method. A special bottle of 30 ml guarantees a standard droplet size of 0.03 ml (enough for 1,000 poults). To prevent the solution from getting warm in the hands of the vaccinator, use multiple bottles and alternate their use while keeping the others in an iced cool box. The vaccination will only be considered successful if the drop (0.03 ml) is placed into the eye or nasal cavity and absorbed. For this to occur, it is important to wait a bit after administering the drop, before releasing the bird. If the eye/nose drop vaccination is done correctly you will see the blue dye on the tongue. Nose-drop vaccination Do not touch the poult’s eye with the vaccine bottle, the droplet should hang freely, which guarantees the correct size of the droplet and vaccine dose per poult. 192 A transparent vaccine solution gives you less possibility of quality control. Turke y S i gnal s losses by DRIFT Spray vaccination The spray method is the preferred method for mass vaccinations against respiratory diseases because it induces a powerful systemic immunity (antibodies in blood stream) and local immunity on the mucous membranes of the eye, and upper respiratory tract (Harderian gland). Local immunity in the upper respiratory tract is important in early protection following TRT and NCD vaccination. Spray vaccination can be carried out by either coarse or fine spraying. The particle size is determined by the combination of nozzle type and pressure. Crucial when applying spray vaccination is the uptake of the vaccine droplets by the poults. Droplet size and consistency of application are important in establishing the highest success rate. Besides manually pumped knapsack sprayers, electric rechargeable knapsack sprayers are available. The advantage of electric sprayers is that you can administer a lot of water in a short time without any effort. losses by EVAPORATION Jet emitted losses by SETTLEMENT Useful fraction Between emission from the sprayer and contact with the bird, the vaccine suspension is subject to losses: settlement, evaporation and drift. The part of the spray droplet, which reaches the bird, is called the useful fraction. Spraying plan Draw up a spraying plan to ensure that no areas are left out. Divide the house into 2.5-3-meter-wide strips using drinker and feeder lines as reference points for the direction of walking and spraying. Overlaps of spraying are no problem, but if certain areas are only half sprayed, this influences the results. Keep your spraying equipment in order. Any broken element can lead to vaccination failure. Switch off the lights, put on the head-torch and spray all the flock by slowly moving through the house and aiming the nozzles and the birds’ heads. This practice keeps the birds in place during vaccination. 13. Va c c i n a t i o n 193 Fine spraying The impact of fine spraying is both direct and indirect. Numerous small droplets remain suspended in the air and are breathed in by the birds. To limit losses by evaporation, the spray must be aimed approximately 50 cm above the birds’ heads in order to surround them with a mist. Due to the indirect impact, it is not as essential to group the birds together as it is for coarse spraying. Numerous small droplets will enter the trachea, the bronchi, the lungs and even the air sacs. They are responsible for stimulating a powerful immune response but may cause post-vaccinal reactions in birds with less than perfect health or carrying potentially pathogenic organisms like E. coli, mycoplasma and ORT. Coarse Spraying Coarse spraying is recommended for day-old vaccinations in the hatchery or on the farms and for the first priming vaccination. The Impact of coarse spraying is direct. A coarse spray doesn’t allow the virus to be inhaled too deep (which can cause problems). Bigger droplets which have fallen on the shoulders are taken up into the eyes (Harderian gland) when the head is wiped on the shoulders. Aerosol vaccination Very fine spraying ensures that the vaccine virus penetrates more deeply into the birds’ respiratory system. Aerosol vaccination is applied with an atomizer. This method can be used for TRT vaccinations and for the second and subsequent ND vaccinations. It is not suitable for the first ND vaccination. A knapsack sprayer is the most common way to apply a course spraying. By using a blue dye in your vaccine solution it is very easy to evaluate the size of the droplets and the flock coverage achieved by the vaccine. 194 Adjust the vaccination procedure (spraying regime, walking speed) with the lights on. Turke y S i gnal s Spray vaccination in the hatchery In many areas, poults are vaccinated with live vaccines using a spray cabinet that administers a defined amount of water-borne vaccine to each box of poults. The droplet size is carefully con- trolled and vaccination can be seen on the poults as either moisture or dye. This method is typically used for respiratory vaccines (TRT, NDV) and live coccidiosis vaccines. A spray cabinet. Applying a spray vaccination in the hatchery with a knapsack sprayer is an alternative to the spray-cabinet. Test your droplet size by spraying an empty poult crate with a paper. The fine droplets on the heads of the poults are an indication of correct application. Correct Incorrect Make sure the equipment (filters, o-rings) is clean, both inside and out. Use a filter to prevent any sediment and other impurities from getting into the spray and blocking the nozzle. 13. Va c c i n a t i o n 195 Drinking water vaccination How much vaccine solution is needed for drinking water vaccination? • • • Check the amount of water consumed by the flock in the previous day Divide that by the hours of light in the turkey house Multiply the result by 2 hours of required vaccination time Example: • The flock consumed 2,000 liters of water • 2,000/17 (hours of light) = 118 liters (water consumed per hour) • 118 * 2 = 236 liters • 236/100 = 2.4 liters of vaccine stock solution is required to put through the house medicator, set at 1% All turkeys need to drink, so drinking water vaccination is a good method to reach all turkeys. All medication, disinfectants and chlorine must be removed from the drinking water 48 hours before vaccination. Wash the drinkers the day before vaccination. Always administer the vaccine in the water early in the morning. To make sure that all the turkeys drink simultaneously and obtain the vaccine, water is withdrawn a short period before vaccine administration: 30-60 minutes in hot climates or 60-90 minutes in cool climates. Once the drinkers are in place again, walk through the house every 20-30 minutes to check if the birds are all drinking water. If using hand drinkers, redistribute drinkers if necessary. The birds must drink all the vaccine solution in no more than two hours, and never in less than one hour. Proper vaccine preparation 196 1. Only use vaccine that has been properly stored in a cool, dark place. 2. C heck the dose on the pack. Similar looking bottles may contain different doses. Vaccinate at the right age: incorrect use of vaccine can cause severe reactions such as rhinitis, delayed growth or diarrhea. 3. U se a measuring jug (used solely for this purpose), and rinse it again before next use. Residues of substances such as disinfectants can destroy the vaccine. 4. F ill the measuring jug with clean, cold water. 5. U se skimmed milk or commercially available vaccine protector. This binds harmful molecules such as chlorine or iron in mains water, keeping the vaccine more effective. Mix well with the water in the measuring jug using a whisk. 6. O pen the bottles of vaccine under water: the vacuum in the bottles will draw the water into the bottles at high speed, mixing the contents to form a solution. Mix well with a whisk to create a homogeneous stock solution. Turke y S i gnal s Water vaccination and behavior Consider that even after 2-3 hours of thirst not all the turkeys will rush to the drinkers. Many birds are disinterested in drinking and still walking around or eating. Therefore vaccine take-up will be very poor with just a one stage vaccination. It would be more efficient to administer the drinking water with vaccine by hand in the drinkers to be sure every bird gets its vaccine dose! The manual action stimulates their curiosity. This means you have to cut off the water and clean the drinkers. Then you raise the drinkers above the birds and fill them all with stabilized vaccine solution. Lower the drinkers and all the birds can then drink at the same time. Afterwards you keep on distributing the water with vaccine by hand over the drinkers until the total amount of solution is finished. If this is not achievable/practical you have to be very sure that all birds have had the opportunity to drink water with vaccine by administering the vaccine long enough. But not too long; 2 hours maximum for 50% of the dose. Repeat it with the second half of the dose immediately after the first. For hygiene reasons, but also for your own safety, always wear gloves. Open the vaccine ampoule under water. Dirt in the drinkers will decrease the effect of the vaccination. If you are using bell drinkers, wash them thoroughly WITHOUT any disinfectant. This vaccination can be considered a failure. Fill the line up and put the drinkers down to the level of the birds’ backs. The colorant clearly shows there is a vaccine in the drinkers. Let the poults have full access to water to dip their beaks and nostrils in the vaccine. 13. Va c c i n a t i o n If you can raise the drinkers automatically, fill them up with vaccination solution, wait a bit and lower them all at the same time, you are sure every bird will have drunk from it. 197 Index air distribution 70, 71 65, 68 air pressure air quality 62 60, 61, 71 air temperature air velocity/trajectory 69, 71 alternative systems 31 15, 16, 181 anatomy antimicrobal growth promotors (AGP) 168 185 aortic rupture aspergillosis 80, 183 astrovirus 173 avian influenza (AI) 186 BCO 178 42 beak treatment beard 18 22, 62, 147 behavior biofilm 56, 102 biosecurity 46 54 bird control blackhead 170 bleeding 159 bordetella (turkey coryza) 183 breast blisters/buttons 144, 157 breeding 10 brooder ring 107 brooding period 106 47 buffer zone 158 cachexia candling and break-out 35 20 caruncles catching 153 cecal droppings 161 143 cellulitis claw treatment 43 47 clean zone 55 cleaning climate 58 Clostridium 165 CO/CO2 63 coanda effect 69 166 coccidiosis coccidiosis vaccination 169 colibacillosis 173, 185 communication 21 cooling systems 76 crooked, curled toes 180 crop mycosis (candidiasis) 173 crop 16, 90, 158, 173 crumb 89, 90 culling 114, 133, 140 curiosity 23 darkling beetle 50, 53 day-old poults 32, 114 dead bird storage 47 development 10, 11, 17, 137 diagnosis 176 digestive tract 16 dirty zone 47 174 disease disinfection 55, 57 198 6 domestication drinker 110, 127 drinking water vaccination 196, 197 161, 162, 163 droppings dry cleaning 55 drying 57 dust 64 dust bathing 25 dysbacteriosis 165 E.coli 144 34 egg shell temperature egg storage and transport 33 Eimeria 166, 167 electrolytes 98 35 embryonic mortality equipment 49, 129 erysipelas 185 euthanasia 141 192 eye drop vaccination farm blindness 13 48 farm entrance farm location 47 fat deposition 151 fats 98 151 fatty liver feathering 9, 19 fecal droppings 161 feed 88 95 feed safety feed structure 91 feed withdrawal 133, 152 110, 124, 125 feeder feeding program 89, 146 femoral head necrosis 178 fines 91, 92 89 finisher feed flip-overs 116 123, 139 flock inspection 60, 108 floor temperature flushing 104 foot pad dermatitis 143, 179 fractures 157 gastrointestinal tract/GI tract 16, 17 grit 99 89 grower feed grow-out 136 gut development 17 gut health 160 gut infection 164, 165 handling 26, 27 hatchery 32 hatching 36 health 174 heat stress 61, 142 heater 77, 107 heating systems 73, 74, 75 156 hemorrhages hemorrhagig enteritis (HE)171 heritage turkeys 9 histomonosis/hisotomoniasis 170 142 house temperature huddling 118 169, 189 immunity incubation 32 infectious arthritis 179 infectious sinusitis 184 infertile 35 injection 190, 191 inlets 71, 72 50, 53 insect control insulation 66, 67 intoxication 92 98, 177 leg problems Liebig’s law 88 77 lighting litter eating 99 litter management 78, 85, 86, 87, 109 litter materials 81 litter quality 84, 121, 143, 144 79 litter storage liver degeneration 151 134, 135, 153 loading market trends 8 7 meat microbiota 17 microclimate 59 66 minimum ventilation 89 mini-pellet moisture content 17, 83 97, 125 molds mollier diagram 61 137 mortality mycoplasma 184 mycotoxins 95, 96, 97 22, 24 natural behavior 172 necrotic enteritis (NE) negative pressure 68 Newcastle disease (NCD) 187 NH3 64 nose drop vaccination 192 NSP 98 nutritional disorders 98 observation 13 ORP 105 ORT 182 pecking 131, 148, 149, 150 pellet 90, 91 pendulous crop 90 pendulum drinker 112 perirenal hemorrhage 185 perosis 179 phase feeding 88, 89 physiology 20 piling up 28 plumage 18 45, 115 poult delivery poult distribution 118 poult enteritis complex 173 poult harvesting 37 poult quality 37, 38, 40, 120 poult temperature 113 poult transport 113 37 poult yield preening 25 29 production systems proteins 98 protozoan infections 173 pseudomonas 101 rearing period 122 recovery/sanitary pen 117 61 relative humidity respiratory problems 181 rice huls 81 rickets 98, 178 50, 51, 52 rodent control rotavirus 173 roundheart 185 173 salmonella sanitary lock 49 82 saw dust segregation 92 senses 13, 21 130 sensors setting 34 sexing 41, 138 signals 11 skin damage 159 slaughterhouse 155, 156 snood 14, 20, 44 splayed/spraddled legs 38, 117 spray vaccination 193, 194, 195 89 starter feed stocking density 30 163 stomach content straw 81, 83 stress 174 strutting 24 sunning 25 supplementary feeder 119 179,184 synovitis target weight 93 tibia dyschondroplasia (TD) 178 transfer and transport 132, 154 TRT 182 vaccination 169, 188 ventilation 58, 65 vermin 50 water 88, 100, 128, 145 water line disinfection 56 water quality 101, 105 water sanitation 103 water spillage 127 20 wattles weighing 132 wet droppings 17, 165 84 wet litter whole house brooding 107 whole wheat 94 wood pellets 81 wood shaving 81, 82 Turke y S i gnal s