PT. Yokogawa Indonesia – Training Service Center All rights reserved 2009 PT. Yokogawa Indonesia – Training Service Center All rights reserved 2009 Page.2 Objectives of Centum VP Realize the ideal plant operations for customers. The well-managed and smoothly operated one, which is quiet and looks boring. (Quote by Peter F. Drucker) The one to provide customers the maximum business benefit – “Operational Excellence”. For all the relevant people of plant operation Visibility of Information Stable and accurate real-time information exchange throughout the plant. Predictability of Process Predictive intelligence that anticipates changes and helps you plan your actions in advance. Agility of Business Value chain-drive responsive operation via adaptive production management and fast intelligent decision. PT. Yokogawa Indonesia – Training Service Center All rights reserved 2009 Page.3 System Specification (VP) PT. Yokogawa Indonesia – Training Service Center All rights reserved 2009 Page.4 Features of HIS PT. Yokogawa Indonesia – Training Service Center All rights reserved 2009 Page 5 Page.5 New Screen Design Intuitive Look & Feel Universal Color Design System Message Banner that allows for the compact display of information LEVEL1 The Browser Bar that can reach the necessary information, such as Tree display or Search function immediately. PT. Yokogawa Indonesia – Training Service Center All rights reserved 2009 The Container Window is capable of combining and displaying more than one screen. Page.6 Elements of New HIS Display Windows Desktop = Whole Area of CRT System Message Banner = Alarm Display Area Browser Bar = Navigation Tool Container Window = Container Window or Pop up Window * Frame = An element of Container Window * Tab = Switches display * View = An element of Frame or Pop Up Window (R3 HIS Window) PT. Yokogawa Indonesia – Training Service Center All rights reserved 2009 Page.7 Examples of Frames and Pop-Up Window Frame = An element of Container Window System Message Banner Pop-Up Window Browser Bar PT. Yokogawa Indonesia – Training Service Center All rights reserved 2009 Page.8 Test Function The Test Function is a group of tools (option packages) for efficiently debugging FCS software created by the user. Types of Tests: Virtual Test A virtual test is the test that is performed using an FCS simulator, instead of an actual FCS. The FCS simulator runs on an HIS and simulates the functions and operations of an FCS. PT. Yokogawa Indonesia – Training Service Center All rights reserved 2009 Page.9 Test Function Target Test Target test uses an actual FCS. When there are no I/O modules and I/O test devices, an FCS input and output can be simulated by using the I/O Disconnect and Wiring Functions. PT. Yokogawa Indonesia – Training Service Center All rights reserved 2009 Page.10 Engineering Work Flow Specification Review Review the I/O list, process control methods and necessary hardware. Basic Design Using organized and structured windows to realize the desired control functions (regulatory control, sequence control and unit supervision) and the operation and monitoring functions. Detailed Design Design detailed items (program configuration, creation of data list) for the regulatory control, sequence control, unit supervision and the operation and monitoring windows according to the basic design. PT. Yokogawa Indonesia – Training Service Center All rights reserved 2009 Page.11 Engineering Work Flow System Generation Construct a system using various builders based on the basic design and detailed design. Unit Test Check the control loop operation as well as the operation and monitoring windows by using the virtual test function. Integration Test Using the actual FCS, check the overall validity of functions and execution timings that were checked individually through the unit test. PT. Yokogawa Indonesia – Training Service Center All rights reserved 2009 Page.12 Engineering Work Flow Start Up Install and wire the target machine, carry out test operation and then normal operation. Maintenance Back up engineering data, inspect hardware, etc. Expansion and Modification Expand the station, as well as add and change functions. Review the I/O list, process control methods and necessary hardware. PT. Yokogawa Indonesia – Training Service Center All rights reserved 2009 Page.13 Break PT. Yokogawa Indonesia – Training Service Center All rights reserved 2009 Page.14 Project Creation A project is a unit that manages the engineering database of the FCS and the HIS created by the user. A project is a unit that manages the engineering database of the FCS and the HIS created by the user. PT. Yokogawa Indonesia – Training Service Center All rights reserved 2009 Page.15 Steps to create a project The default location in which to store the project . PT. Yokogawa Indonesia – Training Service Center All rights reserved 2009 Page.16 Creation of FCS The list of Database Type varies according to the Station Type selection Max .16 Max .64 stations Component number are used for wiring and labeling the connection origin or connection destination PT. Yokogawa Indonesia – Training Service Center All rights reserved 2009 Page.17 Properties of FCS PT. Yokogawa Indonesia – Training Service Center All rights reserved 2009 Page.18 Properties of FCS If alias of station is left blank, the name of the FCS created under the project will be used, otherwise the alias of the station is used. PT. Yokogawa Indonesia – Training Service Center All rights reserved 2009 Page.19 Properties of FCS If alias of station is left blank, the name of the FCS created under the project will be used, otherwise the alias of the station is used. PT. Yokogawa Indonesia – Training Service Center All rights reserved 2009 Page.20 Properties of FCS A window can be designated to display rather than the station status display on the HIS The name of the higher level process equipment group in plant hierarchy can be designated or it can be omitted PT. Yokogawa Indonesia – Training Service Center All rights reserved 2009 Page.21 Creation of HIS Max .16 Max .64 stations Component number are used for wiring and labeling the connection origin or connection destination PT. Yokogawa Indonesia – Training Service Center All rights reserved 2009 Page.22 Creation of HIS PT. Yokogawa Indonesia – Training Service Center All rights reserved 2009 Page.23 After Project Creation Page C5 PT. Yokogawa Indonesia – Training Service Center All rights reserved 2009 Page.24 Project’s Attribute – Differences Default Current Userdefined Created the first time when the System View starts Yes - - Virtual test with the FCS simulator. Yes Yes but target test Yes Can be downloaded to the FCS of the target system Yes but off line Yes but on line No Can be downloaded to HIS. Yes Yes No Multiple projects can be created in System View. No No Yes When any one of the FCS’s created in default project is successfully downloaded, the attribute changes to a current project. PT. Yokogawa Indonesia – Training Service Center All rights reserved 2009 Page.25 Project’s Attribution Utility The Project’s Attribution Utility is used to register a project, to change a project’s properties or to remove the registration of a project. Before using the Project Attribute Utility, check that System View is not running. If it is running, the Project Attribute Utility cannot run. Note : Only one project can exist as the default project or current project in System View. PT. Yokogawa Indonesia – Training Service Center All rights reserved 2009 Page.26 Start Project’s Attribution Utility PT. Yokogawa Indonesia – Training Service Center All rights reserved 2009 Page.27 Registering a Project Select project Select project attribute PT. Yokogawa Indonesia – Training Service Center All rights reserved 2009 Page.28 Changing the Attribute of a Project PT. Yokogawa Indonesia – Training Service Center All rights reserved 2009 Page.29 Deleting a Project PT. Yokogawa Indonesia – Training Service Center All rights reserved 2009 Page.30 Project Common PT. Yokogawa Indonesia – Training Service Center All rights reserved 2009 Page.31 System-fixed Status Character String Viewer The alarm status character strings that are output upon occurrence of the alarm are available for each type of function block. PT. Yokogawa Indonesia – Training Service Center All rights reserved 2009 The priority for alarm display is as follows: OOP>IOP>IOP->HH>LL>HI>LO>DV+>DV->VEL+>VEL->MHI>MLO>CNF Page.32 Project Common Page D5 PT. Yokogawa Indonesia – Training Service Center All rights reserved 2009 Page.33 System-fixed Status Character String Viewer/ Alarm Processing Table The user can designate the alarm display color and priority to process each alarm of function blocks in the Alarm Processing Table Builder. Alarm Status Bit Positions PT. Yokogawa Indonesia – Training Service Center All rights reserved 2009 Alarm Processing Level No. Page.34 Alarm Processing Table Alarm Processing Level Numbers: 1- 4 System fixed - High - Medium - Low - Alarm Logging 5 – 16 User defined - High - Medium - Low - Alarm Logging - Reference Alarm PT. Yokogawa Indonesia – Training Service Center All rights reserved 2009 Page.35 Project Common PT. Yokogawa Indonesia – Training Service Center All rights reserved 2009 Page.36 Alarm Priority Builder - Alarm Action The alarm processing level is defined for each function block. The output operation for each alarm priority can be selected. PT. Yokogawa Indonesia – Training Service Center All rights reserved 2009 Page.37 Alarm Priority Builder - Rewarning PT. Yokogawa Indonesia – Training Service Center All rights reserved 2009 Page.38 System-fixed Status Character String Viewer/ Alarm Processing Table/ Alarm Priority 1- 4 System fixed 5 – 16 User defined Alarm Status Bit Positions PT. Yokogawa Indonesia – Training Service Center All rights reserved 2009 Page.39 Project Common PT. Yokogawa Indonesia – Training Service Center All rights reserved 2009 Page.40 Engineering Unit Symbol Builder Is a unit symbol attached to a data value including a flowrate and pressure, and is used on all the projects. Up to 256 engineering unit symbols can be used for one project. Nos.1 to 8 cannot be changed or deleted. Default values are predefined for Nos.9 to 126. PT. Yokogawa Indonesia – Training Service Center All rights reserved 2009 Page.41 Project Common Page D13 PT. Yokogawa Indonesia – Training Service Center All rights reserved 2009 Page.42 Switch Position Label Builder Refers to character strings displayed as labels for switches on the switch instruments, the operations, the logic operation blocks, etc. Up to 64 switch position labels can be used for one project. Switch position labels Nos.1 and 2 cannot be changed or deleted. Default values are predefined for Nos.3 to 13. Switch position label PT. Yokogawa Indonesia – Training Service Center All rights reserved 2009 Page.43 Project Common Page D17 PT. Yokogawa Indonesia – Training Service Center All rights reserved 2009 Page.44 Operation Mark Builder To install or remove a tag mark on a function block may temporarily change the operation authority on the function block. There are 64 operation marks available for configuration Operation can be performed within the security scope defined by the set function security level of the function block itself. PT. Yokogawa Indonesia – Training Service Center All rights reserved 2009 Y:Installing/removal operation permitted N:Installing/removal operation not permitted Page.45 Project Common Page D20 PT. Yokogawa Indonesia – Training Service Center All rights reserved 2009 Page.46 Station Configuration Viewer Overview of the station configured for the project. PT. Yokogawa Indonesia – Training Service Center All rights reserved 2009 Page.47 Project Common PT. Yokogawa Indonesia – Training Service Center All rights reserved 2009 Page.48 Security Builder The security policy is set to prevent illegal operations and other problems and ensuring the safety of the system. PT. Yokogawa Indonesia – Training Service Center All rights reserved 2009 Page.49 User Name The operators performing the operation and monitoring functions are classified based on their privilege level (authority). This classification is called user. Each user name must be unique, consisting of 16 alphanumeric characters or fewer and is not case-sensitive. Up to 250 users can be defined. PT. Yokogawa Indonesia – Training Service Center All rights reserved 2009 Page.50 Set Automatic User Out Time Range of 0 hour 1 minute to 24 hours 0 minute Range of 1 to 59 minutes User may be automatically user-out under the following optional conditions: • Automatically User-Out Due to No Operation Timeout If the keyboard or the mouse has not been touched for a designated time period, the user is automatically user-out. • A Certain Time Elapsed since User-In User may be automatically user-out after a certain time elapsed since the user-in. By default, Automatic User-Out is not activated. OFFUSER is not subjected to Automatic UserOut. Page D24 PT. Yokogawa Indonesia – Training Service Center All rights reserved 2009 Page.51 Security Builder PT. Yokogawa Indonesia – Training Service Center All rights reserved 2009 Page.52 User Group The users are classified into groups based on their operation and monitoring scopes. This classification is called user group. Each user group name must be unique and in 8 or less alphanumeric characters. 50 user groups may be assigned to one project. PT. Yokogawa Indonesia – Training Service Center All rights reserved 2009 Page.53 END OF PRESENTATION PT. Yokogawa Indonesia – Training Service Center All rights reserved 2009 Page.54 Security Builder – Window Monitoring OFFUSER ONUSER Properties of Function Block FIC100 ENGUSER Page D25 PT. Yokogawa Indonesia – Training Service Center All rights reserved 2009 Page.55 Security Builder – Window Operation OFFUSER ONUSER ENGUSER Users with S3 rights can write data to Block mode, SV and MV, but users with S2 rights cannot write data to Block mode, SV and MV. Page D27 PT. Yokogawa Indonesia – Training Service Center All rights reserved 2009 Page.56 Security Builder – Tag View OFFUSER ONUSER ENGUSER Page D27 PT. Yokogawa Indonesia – Training Service Center All rights reserved 2009 Page.57 Security Builder – Item Operation Refer to Window Operation in Slide 66 Page D28 PT. Yokogawa Indonesia – Training Service Center All rights reserved 2009 Page.58 Security Builder – Operator Action Page D30 PT. Yokogawa Indonesia – Training Service Center All rights reserved 2009 Page.59 Security Builder – Operator-mark On Page D30 PT. Yokogawa Indonesia – Training Service Center All rights reserved 2009 Page.60 Security Builder - Password Password control mode is set to 0, the passwords of each HIS are controlled individually. Password control mode is set to 1, the passwords of all HISs are controlled comprehensively. When the control mode is switched from Local to Common, all passwords are initialized (deleted). Therefore, you need to register the passwords again in this case. Page D31 PT. Yokogawa Indonesia – Training Service Center All rights reserved 2009 Page.61 PT. Yokogawa Indonesia – Training Service Center All rights reserved 2009 Page.62 Process Variable Tracking (Measurement Tracking) The process variable tracking function prevent the abrupt changes in the manipulated output value (MV) when change from the manual (MAN) mode to automatic (AUT) mode, by forcing the setpoint value (SV) to agree with the process variable (PV). Characteristics of Process Variable Tracking When switching from the manual (MAN) mode to automatic (AUT) mode, the existence of a large deviation is harmful, since it makes the manipulated output change ( MV) very large. If force the setpoint value (SV) to agree with the process variable (PV) in manual mode operation via process variable tracking, abrupt Control Action can be avoided when the mode switches to automatic (AUT). Suppose a primary loop is in cascade connection and controls in the automatic (AUT) or cascade (CAS) mode. If the mode of the secondary loop in the cascade connection switches from cascade (CAS) to automatic (AUT), the cascade connection becomes open and the control action of the primary side loop can stop. In this situation, the setpoint value (SV) of the primary loop can be forced to agree with the process variable (PV) by the process variable tracking function. PT. Yokogawa Indonesia – Training Service Center All rights reserved 2009 Page.63 Process Variable Tracking (Measurement Tracking) Default Case 2 (without) Case 1 (with) sv AUT sv pv sv pv mv 50 49 50 49 pv PID desired pv sv desired Lost set point. sv pv PID MAN mv sv follows pv sv pv must adjust set point remains setpoint. 40 40 50 40 40 39 50 49 AUT PID PT. Yokogawa Indonesia – Training Service Center All rights reserved 2009 DV = pv – sv ≈ 0 DV = pv – sv <> 0 mv = 0 or mv = constant. mv Page.64 Characteristics of Initialization Manual The initialization manual function suspends the control action and control output action temporarily during the automatic (AUT) mode or other automatic control operation mode when the initialization manual condition is established, and changes the function block to initialization manual (IMAN) mode. Since the initialization manual action causes the manipulated output value (MV) to track the value of the connected destination, even when the mode changes from initialization manual (IMAN) mode to manual (MAN) mode, the initialization manual (IMAN) mode will precede the manual (MAN) mode. Therefore, the manual (MAN) mode does not take effect. The block returns to the original mode as soon as the initialization manual condition vanishes. However, if the mode change operation is performed in the initialization manual (IMAN) mode, the block will switch to the mode of this operation after the initialization manual condition vanishes. PT. Yokogawa Indonesia – Training Service Center All rights reserved 2009 Page.65 Output Tracking The output tracking is a function that forces the output value to match the value of the output destination or the value of the tracking-input signal. For the Regulatory Control Blocks, the manipulated output value (MV) is forced to match the value of the external tracking signal (TIN) or output destination. When multiple Regulatory Control Blocks are in cascade connection, the manipulated output value (MV) of the upstream control loop is used as the setpoint value (SV) for downstream loop. If the cascade connection opens, the upstream loop enters to the initialization manual (IMAN) mode. When a function block is in the initialization manual mode (IMAN), the output tracking function force its manipulated output value (MV) to match the value of the output destination. PT. Yokogawa Indonesia – Training Service Center All rights reserved 2009 Page.66 Bumpless Transfer (in built) Default Case 1 (with) AUT sv1 pv1 Case 2 (without) mv1 sv2 mv1 sv2 55 55 55 55 mv1 PID sv2 mv1 PID sv2 mv1 sv2 CAS AUT IMAN sv1 pv1 50 mv1 50 55 44 mv1 back tracks sv2 PID sv2 Difference of 11 PID AUT AUT sv1 pv1 50 mv1 PID 50 55 55 sv2 PID CAS PT. Yokogawa Indonesia – Training Service Center All rights reserved 2009 DV = pv – sv ≈ 0 DV = pv – sv <> 0 mv = 0 or mv = constant. mv Page.67 END OF PRESENTATION PT. Yokogawa Indonesia – Training Service Center All rights reserved 2009 Page.68 Optional : Operation of the I/O Module when Offline Download to the I/O Module is Executed : KFCS2/KFCS/FFCS Operation of the I/O Module when Offline Download to the I/O Module is Executed : KFCS2/KFCS/FFCS When offline download is executed to an FCS, the definition information will be downloaded to all the I/O modules of that FCS. The following explains the output state in this situation: • The FCU stops during the offline download to the FCS. All the I/O modules linked to the FCU perform an output fallback operation while the FCU is being stopped. • The definition information is then downloaded to the I/O modules after the offline download to the FCS is complete. The I/O modules retain the output values while this download is being executed. However, the output values will change according to the change in the output range or span, if applicable. CS 1000/CS 3000 Reference Field Control Station Basics IM 33S01B30-01E PT. Yokogawa Indonesia – Training Service Center All rights reserved 2009 Page.69 Optional : Output Operation of the Process I/O FCU Power Failure :KFCS2/KFCS/FFCS Since the power failure occurred only in FCU, thus all the I/O modules linked to the FCU either in the local nodes or remote nodes may perform output fallback. However, for FFCS, the I/O modules directly inserted in the FCU will fail. The output fallback is an output action specified on the builder. The output module can either hold the previous value or change to a specified value in accordance with the setting on the builder. The output fallback operation of the I/O module is set in the detailed settings of the IOM Builder. • Set either [Maintain current value] or [Output data] for the output fallback. • If [Output data] is set for the output fallback, set the output value in the range between -17.1875 and 112.5%. PT. Yokogawa Indonesia – Training Service Center All rights reserved 2009 Page.70 Optional : Output State of the I/O Module during the Occurrence of an Error :FCS2/KFCS/FFCS Output State at I/O Module Breakdown : KFCS2/KFCS/FFCS The output state of the I/O module when an I/O module breaks down is in accordance with the output fallback specification. However, no output will be performed for a kind of breakdown that disables the output of the I/O module. Output State of the I/O Module when Higher Devices are Abnormal : KFCS2/KFCS/FFCS The I/O module, after detecting that an access from the higher devices cannot be made for more than the line loss detection time (4 seconds) because of FCU’s CPU operation stop, a node abnormality, etc., performs an output fallback operation. PT. Yokogawa Indonesia – Training Service Center All rights reserved 2009 Page.71 Optional : Output State of the I/O Module during the Occurrence of an Error :FCS2/KFCS/FFCS Details of Output Fallback Operation : KFCS2/KFCS/FFCS PT. Yokogawa Indonesia – Training Service Center All rights reserved 2009 Page.72 Start Virtual Test Function Start Virtual Test Function by : Start → All Programs → YOKOGAWA CENTUM → System View Page C12 PT. Yokogawa Indonesia – Training Service Center All rights reserved 2009 Page.73 After Virtual Test Function System Message Window Page C13 PT. Yokogawa Indonesia – Training Service Center All rights reserved 2009 Page.74
