Recalibration of LRFR Permit Live Load Factors in the AASHTO Manual for Bridge Evaluation NCHRP 20-07/Task 285 Bala Sivakumar, HNTB Corp Michel Ghosn, City College, NY Objectives of this study (March 2011 – June 2012) Determine the appropriate target β for permit trucks aligned with current practice Calibrate permit load factors for βTarget for use with LRFD distribution analysis and with refined analysis methods Research Team Bala Sivakumar HNTB Corp Principal Investigator Michel Ghosn City University of New York Co-Principal Investigator Permit Classifications Routine Permits: unrestricted crossings; taken as up to 100 crossings a day of a bridge Single-trip Special Permits: The permit truck is allowed to cross a bridge one time only but can mix with regular truck traffic; and Escorted Single-trip Special Permits: permit truck crosses the bridge with no other vehicles allowed on the bridge. Multiple-trip Special Permits: less than 100 crossings of a bridge within the permit validity period; LRFR Permits: Reliability Levels Routine permits: = 2.5 Special permits – single trip escorted: = 2.5 Special permits – single & multiple trips allowed to mix with traffic: = 3.5 LRFR load Factors & Permit Load Distribution Routine Permits Use LRFD two-lane distribution factors Special Permits Use LRFD one-lane distribution factor excluding multiple presence factor of 1.2 LRFR Permits ROUTINE PERMIT ROUTINE PERMIT 2 Lane DF Random Legal SPECIAL PERMIT 1 Lane DF SPECIAL PERMIT 1 Lane DF 9-7 LRFR Routine Permit Load Factors Distribution ADTT Factor (1-Way) Two or More Lanes 9-8 ≥ 5000 = 1000 ≤ 100 Load Factor by Permit Weight ≤ 100 kips ≥ 150 kips 1.80 1.30 1.60 1.40 1.20 1.10 LRFR Special Permit Load Factors Trips Other Traffic DF Single Trip Escorted, no other vehicles 1 Lane Single Trip Mix with traffic (other vehicles may be on the bridge) Multiple Trips (< 100) Mix with traffic (other vehicles may be on the bridge) 1 Lane 1 Lane Load ADT Fact T or N/A 1.15 ≥ 5000 1.50 = 1000 1.40 ≤ 100 1.35 ≥ 5000 1.85 = 1000 1.75 ≤ 100 1.55 Reliability levels in Current LFR Ratings at the Operating Level Average β for legal Trucks at LFR Operating Level Using Recent National WIM Data from Interstate Sites with Heavy Trucks ADTT=5000 ADTT=1000 ADTT=100 Moment Shear Moment Shear Moment Shear T-BEAM 1.291 0.978 1.855 1.180 1.855 1.558 P/S 1.083 0.995 1.329 1.204 1.783 1.595 NC STEEL Comp. Steel 1.124 0.809 1.361 1.067 1.799 1.547 1.113 0.793 1.351 1.052 1.790 1.533 Average Operating Level Reliability = 1.35 Average β for LFR Routine Permit Ratings LFR Operating Rating, Two Lane DF ADTT=5000 ADTT=1000 Mome nt Shear Moment Shear Moment Shear T-BEAM 2.71 2.58 2.75 2.61 2.83 2.68 P/S Conc 2.99 2.66 3.05 2.69 3.25 2.76 NC STEEL 3.01 3.10 2.99 3.14 3.10 3.23 2.93 3.09 2.98 3.13 3.10 3.23 Comp. Steel Average β = 2.94 ADTT=100 Composite Steel Bridges LFR Permit Ratings Average b Index vs Span Length COMP. STEEL, ADTT = 5000, MOMENT LOAD EFFECT, ALL SPACINGS S = 4 FT S = 6 FT S = 8 FT S = 10 FT S = 12 FT 6.0 Reliability Index, b 5.0 4.0 3.0 2.0 1.0 0.0 0 50 100 150 Span Length [ft] 200 250 Average β for LFR Routine Permit Ratings LFR Operating Rating Overall average reliability index for Routine Permits is on the order of 2.94. considerably higher than β for legal load rating Average reliability index for LFR legal load Operating ratings is less than 2.0. LFR ratings may be imposing unnecessary conservatism on truck permits. β for Special Permits For special permits, the reliability index values will be higher than those of the routine permits. Special permits will have: a) no uncertainties in their weights and b) reduced probability of running alongside a heavy random truck. Recalibration of LRFR Permit Load Factors Criteria for Permit Recalibrations The target reliability index set for the calibration is βtarget=2.5 Reliability index values for all conditions that remain above a minimum βmin=1.50. Live load factor: Min gL=1.10 Recalibration Approach Use recent Weigh-In-Motion data from a number of representative U.S. sites Use representative samples of Routine and Special Permits from several states (NCHRP 12-78) Use side-by-side probabilities from WIM data Compare LRFD distribution factors to refined analysis / measured values, include bias and COV in reliability calculations Bridge Types The analysis covered the bending and shear loading effects Simple spans, 20 ft to 200 ft T-beams, prestressed I-beams, composite and noncomposite steel I-beams. Traffic Data for Recalibration • Truck WIM data from Representative National Interstate Sites • Typical Permits configurations from national survey. • Special permit weights are taken to be accurately known. • Routine permit weights have some uncertainty in the GVW. Recent Traffic Data from Six National WIM Sites NY Site 9121 --- I-81 CA Site 0001 --- I -5 FL site 9926 --- I-75 IN Site 9512 --- I-74 MS Site 2606 --- I -55 TX Site 0526 --- I -20 Truck Multiple Presence Statistics from WIM Data Permit Recalibration Distribution Analysis AASHTO LRFD Distribution Factors Has limitations for checking permits Two unequal trucks side-by-side Non-standard gage widths Refined Analysis Methods LRFR permit load factors were not calibrated for use with refined analysis MBE lacks guidance on load factors for permit and adjacent truck LRFR Permit Load Factors for use with Refined Methods of Analysis •Refined analysis use is more widespread •Refined analysis will lower the COV • LRFD DF has a conservative bias • Calibrated load factors are required for the permit load and for the alongside random truck for use with refined methods of analysis Comparison of AASHTO LRFD Distribution Factors to Refined Analysis MOMENT Ratio of AASHTO LRFD / Rigorous Methods INTERIOR SHEAR EXTERIOR INTERIOR EXTERIOR 1 LANE 2 LANES 1 LANE 2 LANES 1 LANE 2 LANES 1 LANE 2 LANES Steel I Girder AVERAGE 1.294 1.113 1.369 1.191 1.388 1.216 1.358 1.436 COV 0.072 0.115 0.131 0.119 0.115 0.162 0.132 0.197 Conc. T-Beam AVERAGE 1.264 1.074 1.415 1.241 1.312 1.134 1.415 1.337 COV 0.133 0.125 0.147 0.160 0.091 0.157 0.204 0.250 AVERAGE 1.292 1.109 1.348 1.208 1.296 1.134 1.305 1.307 COV 0.083 0.104 0.132 0.221 0.072 0.136 0.132 0.239 P/S I Girder Comparison of AASHTO LRFD Distribution Factors to Refined Analysis Interior beams under two lanes of loading give the closest results compared to those of the refined analysis but are still about 11% more conservative with a COV =13%. Shear of exterior beams under two lanes of loading, show that the AASHTO LRFD may be up to 44% more conservative than observed from the refined analysis with a COV that may reach up to 25%. Reliability Indices with Refined Analyses NCHRP 592 (2007) found that the LRFD DF can be significantly more conservative when compared to those obtained from refined analysis and field measurements The reliability indices when the Permit check is performed using refined analysis will be lower when compared to the values obtained if the Permit checking uses the AASHTO LRFD DF. Permit Recalibration Load Cases Recalibration reflects four load cases: Case I: Special permit vehicle alone Case II: Routine permit vehicle alongside another permit Case III: Routine permit vehicle alongside a random vehicle. Case IV: Special permit vehicle alongside a random vehicle Case I -- Special Permit Alone Refined Analysis & LRFD 1 Lane DF SPECIAL PERMIT RIGOROUS T-beam bending T-beam shear Ps/C bending Ps/C shear Noncomp. Bending Noncomp. Shear Comp. bending Comp. shear ALL BRIDGE TYPES Min 2.804 2.805 2.586 2.272 2.658 2.681 2.657 2.679 gL=1.10 Max 3.129 3.009 2.902 2.366 2.886 2.949 2.884 2.948 Ave. 3.002 2.930 2.825 2.344 2.833 2.879 2.831 2.877 2.272 3.129 2.815 SPECIAL PERMIT gL=1.15 gL=1.10 AASHTO Min LRFDMax Min Ave. Max T-beam 2.843 bending 3.303 3.007 3.109 3.660 T-beam 2.865 shear3.165 3.148 3.048 3.901 Ps/C bending 2.933 3.847 2.744 3.063 2.966 Ps/C shear 2.558 3.346 2.319 2.507 2.462 Noncomp. 2.819 3.029 2.999 2.966 3.882 Bending 2.926 3.085 3.305 3.041 4.036 Noncomp. Shear 2.818 bending 3.028 3.000 2.965 3.882 Comp. 2.926 shear 3.084 3.308 3.040 4.036 Comp. ALL BRIDGE TYPES 2.319 3.303 2.558 2.950 4.036 Ave. 3.413 3.594 3.544 3.025 3.553 3.883 3.555 3.885 3.557 Case IV – Special Permit Mixed with Random Truck (1 Lane DF) SPECIAL PERMIT AASHTO LRFD 1 LANE DF T-beam bending T-beam shear Ps/C bending Ps/C shear Noncomp. Bending Noncomp. Shear Comp. bending Comp. shear ALL BRIDGE TYPES gL=1.10 gL=1.40 Min Max Ave. Min Max Ave 1.18 2.74 2.28 1.98 3.53 2.89 1.36 3.11 2.55 2.07 4.00 3.22 0.56 2.67 1.98 1.54 3.58 2.75 0.82 2.64 2.06 1.57 3.58 2.75 0.83 2.69 2.02 1.72 3.47 2.75 1.11 3.43 2.56 1.94 4.38 3.43 0.82 2.68 2.01 1.72 3.47 2.75 1.11 3.43 2.56 1.94 4.38 3.43 0.56 3.43 2.25 1.54 4.38 3.00 Case IV -- Special Permit Alongside Random • Live Load Model: add effect of Permit to effect of random truck • Limited number of crossings (100 total) • Conservatively assume that a random truck always crosses alongside Special Permit • Use gL =1 .4 with D.F. from LRFD Tables. • Use gL =1 .0 for Permit and gL =1.1 for alongside AASHTO Legal with refined analysis. GVW / AL < 2.0 (kip/ft) 1.40 Routine or Annual Permit Weight Ratio 2.0 < GVW/AL < 3.0 (kip/ft) 1.35 GVW/AL > 3.0 (kip/ft) 1.30 >5000 Recommended LRFR Load Factors Two or =1000 1.35 1.25 more lanes Unlimited <100 1.30 1.20 Special Permits Crossings For refined analysis 1.20 1.15 Add 0.10 to above load factors Load Factor for All Weights Single-Trip (escorted) One lane All ADTTs For refined analysis Special or Limited Crossing Single-Trip or less than 100 trips One lane All ADTTs For refined analysis 1.10 gL=1.10 (for crawl speed with refined analysis use IM=1.05) 1.40 gL=1.0 for Permit with gL=1.1 for governing AASHTO legal For escorted Special Permits at crawl speed, use IM=1.05 with refined analysis to maintain a β min≥ 1.50 LRFR Special Permit load Factors Old vs New Trips Other Traffic ADTT Load Factor Single Trip Escorted, no other vehicles N/A 1.15 / 1.10 ≥ 5000 1.50 / 1.40 = 1000 1.40 / 1.40 ≤ 100 1.35 / 1.40 ≥ 5000 1.85 / 1.40 = 1000 1.75 / 1.40 ≤ 100 1.55 / 1.40 Single Trip Multiple Trips Mix with traffic Mix with traffic Routine Permits Load Cases • Case II= Two permits side-by-side does not govern because of low probability of side-by-side permits • Case III = Routine permit alongside Random Truck governs min=1.5 governs Case III – Routine Permit Mixed with Random Truck (2 Lane DF) ROUTINE PERMIT ADTT = 5000 T-beam bending T-beam shear PS/C bending PS/C shear Noncomp. Bending Noncomp. Shear Comp. bending Comp. shear ALL BRIDGE TYPES gL=1.10 gL=1.25 gL=1.40 Min Max Ave. Min Max Ave Min Max Ave 1.22 2.75 2.25 1.67 3.19 2.57 2.08 3.62 2.88 1.51 2.90 2.40 1.92 3.26 2.73 2.29 3.67 3.05 0.68 2.69 1.95 1.21 3.10 2.36 1.70 3.67 2.75 1.01 2.40 1.91 1.43 2.79 2.25 1.81 3.23 2.57 0.93 2.71 1.99 1.42 3.06 2.38 1.87 3.59 2.75 1.33 3.11 2.37 1.80 3.52 2.80 2.23 3.96 3.20 0.93 2.70 1.99 1.42 3.06 2.38 1.87 3.59 2.75 1.33 3.11 2.36 1.80 3.52 2.80 2.23 3.96 3.20 0.68 3.11 2.15 1.21 3.52 2.53 1.70 3.96 2.89 Recommended LRFR Load Factors Routine Permits Permit Type Routine or Annual Frequency Unlimited Crossings DF Two or more lanes >5000 GVW / AL < 2.0 (kip/ft) 1.40 Load Factor by Permit Weight Ratio 2.0 < GVW/AL < 3.0 (kip/ft) 1.35 GVW/AL > 3.0 (kip/ft) 1.30 =1000 1.35 1.25 1.20 <100 1.30 1.20 1.15 ADTT For refined analysis Add 0.10 to above load factors Load Factor for All Weights GVW = Gross Vehicle Weight One lane All ADTTs Single-Trip (escorted) AL = Front axle to rear axle length Special or Limited Crossing 1.10 gL=1.10 Use only axles on the bridge (for crawl speed with refined analysis use IM=1.05) For refined analysis Single-Trip One lane All ADTTs 1.40 Recommendations Routine Permits Live load factors for routine permits can be reduced for the cases where the Permit truck’s Gross vehicle weight is high Reflects the lower probability of having a random truck of equal or higher weight crossing alongside the Permit truck. LRFR Routine Permit load Factors Old vs. New 9-38 Load Factor Distribution Factor ADTT Two or More Lanes ≥ 5000 = 1000 ≤ 100 Lighter Heavier 1.80 / 1.40 1.30 / 1.30 1.60 / 1.35 1.20 / 1.20 1.40 / 1.30 1.10 / 1.15 MBE Revisions Deliverables Recommended revisions to LRFR permit rating specifications and commentary suitable for inclusion in the AASHTO MBE. New table of LRFR permit load factors Table 6A.4.5.4.2a-1—Permit Load Factors: γL Permit Type Routine or Annual Special or Limited Crossing Frequency Unlimited Crossings Single-Trip Single-Trip or MultipleTrips (less than 100 crossings Loading Condition Mix with traffic (other vehicles may be on the bridge) Escorted with no other vehicles on the bridge Mix with traffic (other vehicles may be on the bridge) a DF Two or more lanes ADTT (one direction) >5000 Load Factor by b Permit Weight Ratio GVW / 2.0 < GVW/AL AL < 2.0 GVW/AL > 3.0 (kip/ft) < 3.0 (kip/ft) (kip/ft) 1.40 1.35 1.30 =1000 1.35 1.25 1.20 <100 1.30 1.20 1.15 One lane N/A All Weights 1.10 One lane All ADTTs 1.40 Closing • The recalibration performed in this study is based: • National WIM data for random trucks that may cross alongside Permits • Used representative permit configurations • Reliability levels better aligned with LFR ratings • Accounts for conservative bias in LRFD distribution factors compared to FEM • Calibration criteria: average target=2.5, min=1.5, min gL=1.1 Closing Avoids unnecessary conservatism in permit ratings as MP events are low Promotes greater use of refined analysis for permit evaluations Will be beneficial for LRFR permit ratings T-18 should consider for adoption in 2012